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Home >> Ford >> 2019 >> Taurus SHO >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.0L GTDI >> In-Vehicle Repair >> Intake Manifold >> Removal

Intake Manifold: Removal

  1. With vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking And Lifting .
  2. Remove the engine appearance cover from the 4 retainers.
    GFD339289Courtesy of FORD MOTOR COMPANY
  3. Loosen the 4 retainers and remove the underbody shield.
    GFD339280Courtesy of FORD MOTOR COMPANY
  4. Disconnect the battery ground cable. For additional information, refer to Charging System (Battery, Battery Mounting and Battery Cables) .
  5. Disconnect the EVAP tube from the CAC outlet tube. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .

    • Loosen the clamp and disconnect the CAC outlet tube from the TB.

    GFD339290Courtesy of FORD MOTOR COMPANY
  6. Disconnect the FRP sensor and MAP sensor electrical connectors.

    • Detach the EVAP tube retainer from the intake manifold.

    • Detach the heater hose retaining clip.

    • Disconnect the EVAP tube from the intake manifold. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .

    GFD339291Courtesy of FORD MOTOR COMPANY
  7. Disconnect the EVAP tube from the EVAP canister purge valve and the ACL outlet pipe. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .

    • Disconnect the EVAP canister purge valve electrical connector.

    • Remove the engine cover mounting pin.

    • Remove the EVAP canister purge valve and EVAP tube assembly.

    GFD339292Courtesy of FORD MOTOR COMPANY
  8. Detach the 2 fuel tube retainers from the intake manifold.
    GFD339293Courtesy of FORD MOTOR COMPANY
  9. Depress the red quick connect locking ring and pull the vacuum tube out of the quick connect fitting.

    • Remove the 5 intake manifold bolts and position the intake manifold forward.

    GFD339294Courtesy of FORD MOTOR COMPANY
  10. Disconnect the TB electrical connector and detach the wiring harness retainer from the TB.

    • Detach the 2 KS wiring harness retainers from the intake manifold.

    • Disconnect the crankcase ventilation oil separator tube and remove the intake manifold.

GFD339295Courtesy of FORD MOTOR COMPANY