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Home >> Ford >> 2019 >> Taurus SHO >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine - 2.0L GTDI >> In-Vehicle Repair >> Intake Manifold >> Installation

Intake Manifold: Installation

NOTE: If the engine is repaired or replaced because of upper engine failure, typically including valve or piston damage, check the intake manifold for metal debris. If metal debris is found, install a new intake manifold. Failure to follow these instructions can result in engine damage.
  1. Visually inspect the intake manifold gaskets for nicks, cuts and abrasions. If these conditions are not present, the gaskets may be re-used.
    GFD339296Courtesy of FORD MOTOR COMPANY
  2. Position the intake manifold and connect the crankcase ventilation oil separator tube.

    • Attach the 2 KS wiring harness retainers to the intake manifold.

    • Connect the TB electrical connector and attach the wiring harness retainer to the TB.

    GFD339295Courtesy of FORD MOTOR COMPANY
  3. Install the intake manifold and the 5 bolts.

    • Tighten in the sequence shown to 20 Nm (177 lb-in).

    • Install the vacuum tube into the quick connect coupling.

    Fig 1: Intake Manifold Tightening Sequence
    GFD339297Courtesy of FORD MOTOR COMPANY
  4. Attach the 2 fuel tube retainers to the intake manifold.
    GFD339293Courtesy of FORD MOTOR COMPANY
  5. Install the EVAP canister purge valve and EVAP tube assembly.

    • Install the engine cover mounting pin.

      • Tighten to 5 Nm (44 lb-in).

    • Connect the EVAP canister purge valve electrical connector.

    • Connect the EVAP tube to the EVAP canister purge valve and the ACL outlet pipe. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .

    GFD339292Courtesy of FORD MOTOR COMPANY
  6. Connect the FRP sensor and MAP sensor electrical connectors.

    • Attach the EVAP tube retainer to the intake manifold.

    • Attach the heater hose retaining clip.

    GFD339291Courtesy of FORD MOTOR COMPANY
  7. Connect the CAC outlet tube to the TB.

    • Tighten the clamp to 5 Nm (44 lb-in).

    GFD339290Courtesy of FORD MOTOR COMPANY
  8. Install the underbody shield and the 4 retainers.
    GFD339280Courtesy of FORD MOTOR COMPANY
  9. Connect the battery ground cable. For additional information, refer to Charging System (Battery, Battery Mounting and Battery Cables) .
  10. Install the engine appearance cover onto the 4 retainers.
GFD339289Courtesy of FORD MOTOR COMPANY
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