Engine - 2.3L ECOBOOST (231KW/314PS): Installation: Engine

For information on Ford Color Coded Illustrations refer to OEM COLOR CODING .

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	300-OTC1819E2, 200# Floor Crane, Fold Away
Courtesy of FORD MOTOR COMPANY	303-050 (T70P-6000)Lifting Bracket, Engine
Magnetic Socket
Trolley Jack
Hose Clamp Remover/Installer
Wooden Block

Materials 

10-Speed Automatic Transmission - 10R80 

1. Lubricate the torque converter pilot hub with multi-purpose grease.

   Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

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   6-Speed Manual Transmission - MT82 

2. Lubricate the input shaft with multi-purpose grease.

   Material: Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

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   6-Speed Manual Transmission - MT82/10-Speed Automatic Transmission - 10R80 

3. Using the special tool, install the engine. Use Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.

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   10-Speed Automatic Transmission - 10R80 

4. Align the torque converter stud marked during removal with the flexplate.

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   6-Speed Manual Transmission - MT82/10-Speed Automatic Transmission - 10R80 

5. NOTE: Automatic transmission shown, manual transmission similar.

   Install the oil pan bolt.

   Torque: 35 lb.ft (48 Nm)

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6. Remove the jack and wooden block. Use the General Equipment: Wooden BlockUse the General Equipment: Trolley Jack

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7. Remove Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away.

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8. NOTE: Automatic transmission shown, manual transmission similar.

   Install the transmission bolts.

   Torque: 35 lb.ft (48 Nm)

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9. NOTE: Automatic transmission shown, manual transmission similar.

   Install the transmission bolts.

   Torque: 35 lb.ft (48 Nm)

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10. NOTE: Automatic transmission shown, manual transmission similar.

    Install the transmission bolts.

    Torque: 35 lb.ft (48 Nm)

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11. NOTE: Automatic transmission shown, manual transmission similar.

    Position the coolant tube bracket and install the nut.

    Torque: 18 lb.ft (25 Nm)

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12. NOTE: Automatic transmission shown, manual transmission similar.

    Install the oil pan bolts.

    Torque: 35 lb.ft (48 Nm)

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    10-Speed Automatic Transmission - 10R80 

13. Install the transmission cooling tube bracket and nut.

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14. Position the automatic transmission tube bracket and install the nut.

    Torque: 35 lb.ft (48 Nm)

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15. NOTE: Only rotate the crankshaft in a clockwise direction.

    Install the new torque convertor nuts. Use the General Equipment: Magnetic Socket

    Torque: 30 lb.ft (40 Nm)

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16. Attach the transmission wiring harness retainer to the coolant tube bracket.

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17. Attach the transmission vent hose and retainer.

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18. • Attach the wiring harness retainers.
    • Connect the transmission electrical connector.

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    6-Speed Manual Transmission - MT82/10-Speed Automatic Transmission - 10R80 

19. Install a new gasket.

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20. Position the catalytic converter and install the new nuts.

    Torque: 30 lb.ft (40 Nm)

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21. NOTE: Automatic transmission shown, manual transmission similar.

    Install the bolts for the catalytic converter bracket.

    Torque: 18 lb.ft (25 Nm)

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22. NOTE: Automatic transmission shown, manual transmission similar.

    Connect the catalyst monitor sensor (CMS) sensor electrical connector.

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23. NOTE: Lubricate the engine oil filter seal with clean engine oil.

    Install a new engine oil filter.

    Torque: Stage 1: 71 lb.in (8 Nm) | Stage 2: 180 deg.

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24. • Install the B+ cable and the nut.

      Torque: 150 lb.in (17 Nm)

    • Position the protective cover.

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25. • Connect the generator electrical connector.
    • Position the wire harness retainer and install the bolt.

      Torque: 89 lb.in (10 Nm)

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26. Install the ground wire and nut to the engine mount bracket stud bolt.

    Torque: 35 lb.ft (48 Nm)

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27. Attach the wire harness retainer to the engine mount bracket stud bolt.

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28. Install the starter motor insulator.

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29. Install the starter motor. Refer to: Starter Motor .
30. Position the A/C compressor and install the bolts.

    Torque: 18 lb.ft (25 Nm)

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31. Connect the A/C compressor electrical connectors and the wire harness retainers.

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32. Install the RH and LH engine mount bracket nuts.

    Torque: 92 lb.ft (125 Nm)

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33. Remove Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.

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34. Remove Special Service Tool: 303-050 (T70P-6000) Lifting Bracket, Engine.

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35. Connect and attach the HO2S electrical connector.

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36. Connect the coolant hoses to the heater core.

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37. Connect the vacuum tube to the rear of the intake manifold.

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38. • Attach the vacuum tube to the intake manifold retainer.
    • Connect the vacuum tube quick release coupling to the EVAP canister purge valve.

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39. Connect the fuel supply tube. Refer to: Spring Lock Couplings .

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40. Install the fuel supply tube spring lock coupling retainer.

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41. 1. Slide the retainer up the fuel supply tube.
    2. Attach the fuel supply tube retainer to the cowl.

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42. Install the engine ground strap and nut to the cowl.

    Torque: 80 lb.in (9 Nm)

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43. Connect the vacuum hose to the brake vacuum pump.

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44. Install the brake vacuum pump insulator cover and the retainer.

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45. Install the lower radiator hose to the radiator. Use the General Equipment: Hose Clamp Remover/Installer

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46. Position the CAC outlet tube and tighten the clamp.

    Torque: 44 lb.in (5 Nm)

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47. Position the CAC inlet tube and tighten the clamp.

    Torque: 44 lb.in (5 Nm)

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48. Connect the upper PCM electrical connector.

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49. Connect and attach the engine harness electrical connector.

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50. Connect the CAC valve electrical connector and the wire harness retainers.

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51. Install the following items:
    1. Install the A/C compressor belt. Refer to: Air Conditioning (A/C) Compressor Belt .
    2. Install the air cleaner. Refer to: Air Cleaner .
    3. Install the air cleaner outlet pipe. Refer to: AIR CLEANER OUTLET PIPE . .

52. Install the upper radiator hose to the coolant tube. Use the General Equipment: Hose Clamp Remover/Installer

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53. Install the degas bottle. Refer to: Degas Bottle .
54. NOTE: Use the index-mark for location to aid in hood installation.

    Install the hood and the 4 nuts.

    Torque: 17 lb.ft (23 Nm)

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55. 1. Connect the windshield washer hose couplings. Refer to: Washer Hose Coupling .
    2. Attach the windshield washer hose retainers.

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56. Install the hood insulation and the pin-type retainers.

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57. Connect the battery ground cable. Refer to: Battery Disconnect and Connect .
58. Install the engine appearance cover and the nuts.

    Torque: 80 lb.in (9 Nm)

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59. Fill the engine with clean engine oil. Refer to: Specifications .

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60. Pressurize the fuel system. Refer to: Fuel System Pressure Release .
61. Fill the cooling system. Refer to: Engine Cooling System Draining, Vacuum Filling and Bleeding .
62. 1. Install the underbody shield and the bolts.

       Torque: 46 lb.ft (63 Nm)

    2. Install the underbody shield screws.

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63. Start and check the exhaust system for leaks.
64. Use the Powertrain Control Module (PCM) Misfire Monitor Profile Correction routine in the diagnostic scan tool.