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Home >> Ford >> 2018 >> F-150 Police Responder >> Repair and Diagnosis >> External Pages >> Different car >> Section 249 (Engine - 3.7L Ti-VCT) >> In-Vehicle Repair >> Lower Intake Manifold >> Removal

Lower Intake Manifold: Removal

WARNING: This page is about a different car, the 2016 Lincoln MKS. However, it is still accessible from the selected car via links, so may be relevant.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, can cause engine failure.
NOTE: It is not necessary to remove the fuel rail from the intake manifold assembly.

  1. 1.

    With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Jacking and Lifting .

  1. 2.

    Release the fuel system pressure. For additional information, refer to Fuel System - General Information .

  1. 3.

    Disconnect the battery ground cable. For additional information, refer to Battery, Mounting and Cables .

  1. 4.

    Drain the cooling system. For additional information, refer to Engine Cooling .

  1. 5.

    Remove the upper intake manifold. For additional information, refer to Upper Intake Manifold .

  1. 6.

    Disconnect the 6 fuel injector electrical connectors.
GFD87245Courtesy of FORD MOTOR COMPANY

  1. 7.

    Disconnect the fuel supply tube-to-fuel rail quick connect coupling. For additional information, refer to the quick connect coupling procedure in Fuel System - General Information .
    • Remove the fuel supply tube-to-engine front cover bolt.
GFD87246Courtesy of FORD MOTOR COMPANY

  1. 8.

    Remove the 2 thermostat housing-to-lower intake manifold bolts.
GFD87247Courtesy of FORD MOTOR COMPANY

  1. 9.

    Remove the 10 bolts and the lower intake manifold.
    • Remove and discard the intake manifold and thermostat housing gaskets.
    • Clean and inspect all sealing surfaces.
G00562236Courtesy of FORD MOTOR COMPANY