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Home >> Ford >> 2017 >> Transit-350 HD Base, Van Cargo Extended, 3.2L Eng VIN V >> Repair and Diagnosis >> Engine Performance >> Mode 6 >> Mode 6 - 2017-18 Ford - Diesel >> Engine Cooling System Monitoring >> Thermostat Monitor

Thermostat Monitor

The Thermostat Monitor checks that the thermostat is operating properly by modeling Engine Coolant Temperature (ECT) based on engine fueling, engine speed, vehicle speed, and the ambient temperature. There are increment and decrement portions to the model; the increment is based on engine speed and fuel quantity, while the decrement is derived from calculated radiator efficiency based on coolant delta temp to ambient and vehicle speed. The model is delayed by 60 seconds after engine start to negate potential errors due to block heater use. It is also suspended while in catalyst warm-up mode due to errors in fuel quantity heat being contributed to the coolant.

Once that estimation reaches the thermostat start-to-open temperature, if the actual measured ECT has not reached a minimum warm-up temperature and the driver has not spent too much time in part fuel cut off (over 30%), too low load (over 70%), too high vehicle speed (over 70%), or too low vehicle speed (over 70%) - then the thermostat is determined to be stuck open.

When ECT drops below 70 degrees C, the thermostat model and monitor are re-initialized.

THERMOSTAT MONITOR

DTCs P0128 -Coolant Temp Below Thermostat Regulating Temperature
Monitor Execution Continuous
Monitor Sequence None
Sensors OK Engine Coolant Temperature (ECT), Intake Air Temperature (IAT), Vehicle Speed (VS)
Typical Monitoring Duration Nominal time it takes for engine to warm up to thermostat "Start-To-Open" temperature - see approximate times below.
NOTE: Unified Drive Cycle is 23.9 minutes long
Ambient Temperature Drive Cycle Completion Time
-7 deg C Unified Drive Cycle x2 40 min
21 deg C Unified Drive Cycle 19 min
38 deg C Unified Drive Cycle 14 min
TYPICAL THERMOSTAT MONITOR ENTRY CONDITIONS

Entry Condition  Minimum  Maximum 
Modeled engine coolant temperature 90 deg C  
Engine coolant temperature at start -7 deg C 54 deg C
Intake air temperature at start -7 deg C  
Ratio of time that the vehicle speed is above, 85 km/hr, to the total monitoring time   70%
Ratio of time that the engine fueling is below 20 mg/str to the total monitoring time 35%  
Ratio of time that the engine torque is below 60 n/m to the total monitoring time   70%
Ratio of time that the vehicle speed is below 45 km/hr to the total monitoring time   70%
TYPICAL THERMOSTAT MONITOR MALFUNCTION THRESHOLDS

Measured Engine Coolant Temperature < 70.2 deg C when modeled coolant temp > 90 deg C