Automatic Transmission - Hf35: Disassembly: Transmission

Base Part Number: 7000

Special Tool(s) / General Equipment 

Courtesy of FORD MOTOR COMPANY	307-163 (T86P-70043-A)Remover, Stator Case Bearing TKIT-1986-LM TKIT-1986-F
Courtesy of FORD MOTOR COMPANY	307-586 Differential bearing cup remover TKIT-2006UF-FLM TKIT-2006UF-ROW
Courtesy of FORD MOTOR COMPANY	308-001 (T58L-101-B) Remover, Pilot Bearing
Hydraulic Press
Puller
Punch

1. Remove the bolts and the transmission fluid auxiliary pump and transmission fluid tubes.

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2. Remove the vent assembly.

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3. Remove the bolts and the damper housing.

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NOTE: Release the clip behind the TFT sensor.
4. Disconnect the TFT sensor.

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5. Remove the transfer shaft gear assembly and the traction motor drive gear assembly.

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6. Replace the transfer shaft and gear assembly and install new bearing races if the bearings are damaged.

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7. Remove the final drive input gear assembly.

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8. Replace the final drive input gear assembly if the bearings are damaged.

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9. Remove the differential carrier gear assembly.

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10. Inspect the differential bearing for damage, replace if necessary.

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11. Using the special tools, remove the transmission case side transfer gear bearing cup.

    Use Special Service Tool: 308-001 (T58L-101-B) Remover, Pilot Bearing., 307-163 (T86P-70043-A) Remover, Stator Case Bearing.

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12. Remove and discard the LH halfshaft seal.

    Use the General Equipment: Punch

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13. 1. Position the Differential Bearing Cup Remover 307-586 in the transmission case with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the transmission case.

       Use Special Service Tool: 307-586 Differential bearing cup remover.

    2. Expand the Differential Bearing Cup Remover 307-586 by hand.
    3. While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the transmission case, tighten the nut.

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14. Remove the differential bearing cup.

    Use Special Service Tool: 307-586 Differential bearing cup remover.

    Use the General Equipment: Hydraulic Press

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15. Remove the retainers and the transmission fluid oil sump baffle.

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16. Remove the retainers and the oil collector plate.

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17. Remove and discard the RH halfshaft seal.

    Use the General Equipment: Punch

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18. Remove and discard the input shaft oil seal.

    Use the General Equipment: Punch

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19. Remove the damper housing side transfer gear bearing cup.

    Use Special Service Tool: 308-001 (T58L-101-B) Remover, Pilot Bearing., 307-163 (T86P-70043-A) Remover, Stator Case Bearing.

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20. Remove the transfer shaft preload shim.

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21. 1. Position the Differential Bearing Cup Remover 307-586 in the damper housing with the tabs on the Differential Bearing Cup Remover 307-586 aligned with the slots in the damper housing.

       Use Special Service Tool: 307-586 Differential bearing cup remover.

    2. Expand the Differential Bearing Cup Remover 307-586 by hand.
    3. While holding the Differential Bearing Cup Remover 307-586 in the expanded position with the tabs in the slots of the damper housing, tighten the nut.

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22. Remove the damper housing side differential bearing cup.

    Use Special Service Tool: 307-586 Differential bearing cup remover.

    Use the General Equipment: Hydraulic Press

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23. Remove the differential preload shim.

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24. Remove and discard the traction motor drive gear oil seal.

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25. Remove the traction motor drive gear rear bearing from the traction motor drive gear.

    Use the General Equipment: Puller

    Use the General Equipment: Hydraulic Press

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26. Remove the traction motor drive gear front bearing from the traction motor drive gear.

Use the General Equipment: Puller

Use the General Equipment: Hydraulic Press

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