Test Procedure
- RL1 PRELIMINARY DIAGNOSIS
Are DTCs P20CB, P20CC, P20CD, P20CE, P2698, P269B, P269D, P269E or P26A0 present?
Yes No For DTCs P269B, P269D, P269E or P26A0, GO to RL2.
For all others, GO to RL10.RETURN to SYMPTOM CHARTS for further direction. - RL2 CHECK THE VPWR VOLTAGE TO THE FUEL VAPORIZER SYSTEM GLOW PLUG RELAY
- Ignition OFF.
- Fuel Vaporizer System Glow Plug Relay connector disconnected.
- Ignition ON, engine OFF.
- Measure the voltage between:
(+) Fuel Vaporizer System Glow Plug Relay Connector, Harness Side (-) VPWR - Pin 1, 3 Ground
Is the voltage greater than 10.5 V?
Yes No GO to RL3. REPAIR the open circuit. Clear the PCM DTCs. REPEAT the self-test. - RL3 CHECK THE FUEL VAPORIZER SYSTEM GLOW PLUG RELAY
- Carry out the fuel vaporizer system glow plug relay component test. Refer to the OEM WIRING DIAGRAMS COMPONENT TESTING article.
Is a concern present?
Yes No INSTALL a new Fuel Vaporizer System Glow Plug relay. Clear the PCM DTCs. REPEAT the self-test. GO to RL4. - RL4 CHECK THE VGPRC CIRCUIT FOR AN OPEN
- Ignition OFF.
- PCM-T connector disconnected.
- Measure the resistance between:
(+) Fuel Vaporizer System Glow Plug Relay Connector, Harness Side (-) PCM-T Connector, Harness Side VGPRC - Pin 2 VGPRC - Pin 28
Is the resistance less than 5 ohms?
Yes No GO to RL5. REPAIR the open circuit. Clear the PCM DTCs. REPEAT the self-test. - RL5 CHECK THE VGPRC CIRCUIT FOR A SHORT TO GROUND
- Measure the resistance between:
(+) Fuel Vaporizer System Glow Plug Relay Connector, Harness Side (-) VGPRC - Pin 2 Ground
Is the resistance greater than 10K ohms?
Yes No GO to RL6. REPAIR the short circuit. Clear the PCM DTCs. REPEAT the self-test. - Measure the resistance between:
- RL6 CHECK THE VGPRC CIRCUIT FOR A SHORT TO VOLTAGE
- Ignition ON, engine OFF.
- Measure the voltage between:
(+) Fuel Vaporizer System Glow Plug Relay Connector, Harness Side (-) VGPRC - Pin 2 Ground
Is any voltage present?
Yes No REPAIR the short circuit. Clear the PCM DTCs. REPEAT the self-test. GO to RL7. - RL7 CHECK THE FUEL VAPORIZER SYSTEM GLOW PLUG RESISTANCE
- Ignition OFF.
- Fuel Vaporizer System Glow Plug Assembly connector disconnected.
- Measure the resistance between:
(+) Fuel Vaporizer System Glow Plug Assembly Connector, Component Side (-) Fuel Vaporizer System Glow Plug Assembly Connector, Component Side VGPPWR - Pin 2 GND - Pin 1
Is the resistance between 0 Ohm - 2 ohms?
Yes No GO to RL8. INSTALL a new Fuel Vaporizer System Glow Plug assembly.
REFER to the Service Information, Exhaust System.
Clear the PCM DTCs. REPEAT the self-test. - RL8 CHECK THE VGPPWR AND VGPRM CIRCUITS FOR AN OPEN
- Fuel Vaporizer System Glow Plug Relay connector disconnected.
- Measure the resistance between:
(+) Fuel Vaporizer System Glow Plug Assembly Connector, Harness Side (-) Fuel Vaporizer System Glow Plug Relay Connector, Harness Side VGPPWR - Pin 2 VGPPWR - Pin 5 - Measure the resistance between:
(+) PCM-T Connector, Harness Side (-) Fuel Vaporizer System Glow Plug Relay Connector, Harness Side VGPRM - Pin 26 VGPPWR - Pin 5
Are the resistances less than 5 ohms?
Yes No GO to RL9. REPAIR the open circuit. Clear the PCM DTCs. REPEAT the self-test. - RL9 CHECK THE VGPPWR CIRCUIT FOR A SHORT TO VOLTAGE
- Ignition ON, engine OFF.
- Measure the voltage between:
(+) Fuel Vaporizer System Glow Plug Relay Connector, Harness Side (-) VGPPWR - Pin 5 Ground
Is any voltage present?
Yes No REPAIR the short circuit. Clear the PCM DTCs. REPEAT the self-test. INSTALL a new Fuel Vaporizer System Glow Plug assembly. REFER to the Service Information, Exhaust System.
Clear the PCM DTCs. REPEAT the self-test. - RL10 CHECK THE VPWR VOLTAGE TO THE FUEL VAPORIZER SYSTEM FUEL PUMP
- Ignition OFF.
- Fuel Vaporizer System Fuel Pump Assembly connector disconnected.
- Ignition ON, engine OFF.
- Measure the voltage between:
(+) Fuel Vaporizer System Fuel Pump Assembly Connector, Harness Side (-) VPWR - Pin 1 Ground
Is the voltage greater than 10.5 V?
Yes No GO to RL11. REPAIR the open circuit. Clear the PCM DTCs. REPEAT the self-test. - RL11 CHECK THE FUEL VAPORIZER SYSTEM FUEL PUMP RESISTANCE
- Ignition OFF.
- Measure the resistance between:
(+) Fuel Vaporizer System Fuel Pump Assembly Connector, Component Side (-) Fuel Vaporizer System Fuel Pump Assembly Connector, Component Side VPWR - Pin 1 VPC - Pin 2
Is the resistance between 0 - 2 ohms?
Yes No GO to RL12. INSTALL a new Fuel Vaporizer System Fuel Pump assembly. REFER to the Service Information, Exhaust System.
Clear the PCM DTCs. REPEAT the self-test. - RL12 CHECK THE VPC CIRCUIT FOR AN OPEN
- PCM-T connector connected.
- Measure the resistance between:
(+) Fuel Vaporizer System Fuel Pump Assembly Connector, Harness Side (-) PCM-T Connector, Harness Side VPC - Pin 2 VPC - Pin 2
Is the resistance less than 5 ohms?
Yes No GO to RL13. REPAIR the open circuit. Clear the PCM DTCs. REPEAT the self-test. - RL13 CHECK THE VPC CIRCUIT FOR A SHORT TO GROUND
- Measure the resistance between:
(+) Fuel Vaporizer System Fuel Pump Assembly Connector, Harness Side (-) VPC - Pin 2 Ground
Is the resistance greater than 10K ohms?
Yes No GO to RL14. REPAIR the short circuit. Clear the PCM DTCs. REPEAT the self-test. - Measure the resistance between:
- RL14 CHECK THE VPC CIRCUIT FOR A SHORT TO VOLTAGE
- Ignition ON, engine OFF.
- Measure the voltage between:
(+) Fuel Vaporizer System Fuel Pump Assembly Connector, Harness Side (-) VPC - Pin 2 Ground
Is any voltage present?
Yes No REPAIR the short circuit. Clear the PCM DTCs. REPEAT the self-test. INSTALL a new Fuel Vaporizer System Fuel Pump assembly. REFER to the Service Information, Exhaust System.
Clear the PCM DTCs. REPEAT the self-test.