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Home >> Ford >> 2016 >> Flex SEL, AWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Engine - 3.5L GTDI) >> In-Vehicle Repair >> Timing Drive Components >> Removal

Timing Drive Components: Removal

WARNING: This page is about a different variant/trim than selected.
NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan may cause engine failure.

  1. 1.

    Remove the engine front cover. For additional information, refer to Engine Front Cover .

  1. 2.

    Rotate the crankshaft clockwise and align the timing marks on the Variable Camshaft Timing (VCT) assemblies as shown.
GFD57047Courtesy of FORD MOTOR COMPANY

  1. 3.

    NOTE: The Camshaft Holding Tool will hold the camshafts in the Top Dead Center (TDC) position.

    Install the Camshaft Holding Tool onto the flats of the LH camshafts.

GFD57048Courtesy of FORD MOTOR COMPANY

  1. 4.

    NOTE: The Camshaft Holding Tool will hold the camshafts in the TDC position.

    Install the Camshaft Holding Tool onto the flats of the RH camshafts.

GFD57049Courtesy of FORD MOTOR COMPANY

  1. 5.

    Remove the 3 bolts and the RH VCT housing.
GFD57050Courtesy of FORD MOTOR COMPANY

  1. 6.

    Remove the 3 bolts and the LH VCT housing.
GFD57051Courtesy of FORD MOTOR COMPANY
NOTE: The following 3 steps are for primary timing chains when the colored links are not visible.

  1. 7.

    Mark the timing chain link that aligns with the timing mark on the RH intake VCT assembly as shown.
GFD57052Courtesy of FORD MOTOR COMPANY

  1. 8.

    Mark the timing chain link that aligns with the timing mark on the LH intake VCT assembly as shown.
GFD57053Courtesy of FORD MOTOR COMPANY

  1. 9.

    NOTE: The crankshaft sprocket timing mark should be between the 2 colored links.

    Mark the 2 timing chain links that align with the timing mark on the crankshaft sprocket as shown.

GFD57054Courtesy of FORD MOTOR COMPANY

  1. 10.

    Remove the 2 bolts and the primary timing chain tensioner.
GFD57055Courtesy of FORD MOTOR COMPANY

  1. 11.

    Remove the primary timing chain tensioner arm.
GFD57056Courtesy of FORD MOTOR COMPANY

  1. 12.

    Remove the 2 bolts and the lower LH primary timing chain guide.
GFD57057Courtesy of FORD MOTOR COMPANY

  1. 13.

    Remove the primary timing chain.
GFD57058Courtesy of FORD MOTOR COMPANY

  1. 14.

    Remove the crankshaft timing chain sprocket.
GFD57059Courtesy of FORD MOTOR COMPANY

  1. 15.

    Remove the bolt and the upper LH primary timing chain guide.
GFD57060Courtesy of FORD MOTOR COMPANY

  1. 16.

    Compress the LH secondary timing chain tensioner and install a suitable lockpin to retain the tensioner in the collapsed position.
GFD57061Courtesy of FORD MOTOR COMPANY

  1. 17.

    NOTE: The VCT bolt and the exhaust camshaft bolt must be discarded and new ones installed. However, the exhaust camshaft washer is reusable.

    Remove and discard the LH VCT assembly bolt and the LH exhaust camshaft sprocket bolt.

    • Remove the LH VCT assembly, secondary timing chain and the LH exhaust camshaft sprocket as an assembly.
GFD57062Courtesy of FORD MOTOR COMPANY

  1. 18.

    NOTE: It is necessary to tilt the Camshaft Holding Tool toward the rear of the engine to access the rearmost secondary timing chain tensioner bolt.

    Remove the 2 bolts and the LH secondary timing chain tensioner.

GFD57063Courtesy of FORD MOTOR COMPANY

  1. 19.

    Compress the RH secondary timing chain tensioner and install a suitable lockpin to retain the tensioner in the collapsed position.
GFD57064Courtesy of FORD MOTOR COMPANY

  1. 20.

    NOTE: The VCT bolt and the exhaust camshaft bolt must be discarded and new ones installed. However, the exhaust camshaft washer is reusable.

    Remove and discard the RH VCT assembly bolt and the RH exhaust camshaft sprocket bolt.

    • Remove the RH VCT assembly, secondary timing chain and the RH exhaust camshaft sprocket as an assembly.
GFD57065Courtesy of FORD MOTOR COMPANY

  1. 21.

    NOTE: It is necessary to tilt the Camshaft Holding Tool toward the rear of the engine to access the rearmost secondary timing chain tensioner bolt.

    Remove the 2 bolts and the RH secondary timing chain tensioner.

GFD57066Courtesy of FORD MOTOR COMPANY

  1. 22.

    Remove the bolt and the RH timing chain guide.
GFD57067Courtesy of FORD MOTOR COMPANY