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Threshold UNDERBOOST Monitoring (2014)

The pressure-based underboost diagnostic is adequate for detecting gross air system leaks; however, the emissions threshold leak to exceed the HC standard is approximately a one quarter inch NPT hole. With a leak of that magnitude, the closed loop boost pressure governor is capable of maintaining the desired boost pressure. The functional underboost monitor is not able to detect a leak of such size, so an additional boost system diagnostic is utilized since desired pressure is maintained in the system.

The closed loop boost pressure controller controls boost based predicted control targets and anticipated turbocharger position. The output value, in percentage, indicates the "control effort" required to maintain the desired boost pressure. With a boost system leak, the control effort increases. There is a temperature entry condition, torque entry conditions, a steady state requirement on manifold pressure, an exhaust temperature entry condition, an exhaust lambda entry condition, and a threshold map. If the threshold is exceeded for 4 seconds, a fault is detected. This diagnostic will also detect a turbocharger VGT mechanism stuck in the open position.

THRESHOLD UNDERBOOST MONITOR

DTCs P0299 - Turbocharger/Supercharger
Monitor Execution Continuous
Monitor Sequence None
Sensors OK ECT, MAP, MAF
Typical Monitoring Duration 7 sec
THRESHOLD UNDERBOOST ENTRY CONDITIONS

Entry Condition  Minimum  Maximum 
Engine Torque 200 Nm 700Nm
Engine coolant temperature -7 deg C  
Ambient air temperature -7 deg C  
Barometric Pressure 75 kPa 110 kPa
MAP steady state pressure   100 kPa
TOxiCatUs Temperature 99 deg C  
Mass Air Flow 1300 kg/h
Not in Cold Start Warm-up Mode
Regeneration Status None
TYPICAL THRESHOLD UNDERBOOST MONITOR MALFUNCTION THRESHOLDS

If control effort percent is > threshold map for 4 seconds and Exhaust Lambda is less than 1.33, a fault is detected.
TYPICAL THRESHOLD UNDERBOOST MONITOR (P0299) THRESHOLD MAP

RPM/TRQ 600 750 1000 1200 1600 2000 2250 2500 2750 3000 3250 3500
0 50 50 50 50 50 50 50 50 50 50 50 50
100 50 50 50 50 50 50 50 50 50 50 50 50
150 50 50 50 50 50 50 50 50 50 50 50 50
200 50 50 20 12 12 12 12 12 12 25.5 25.5 25.5
250 50 50 20 12 12 12 12 12 12 27.5 27.5 25.5
300 50 50 20 12 12 12 12 12 12 27.5 27.5 25.5
350 50 50 20 12 12 12 12 12 12 27.5 27.5 25.5
400 50 50 20 12 12 12 12 15 15 25.5 25.5 25.5
450 50 50 20 12 12 12 12 15 16 25.5 25.5 25.5
500 50 50 20 12 12 12 12 18.5 18.5 25.5 25.5 25.5
600 50 50 20 12 12 12 12 18.5 22.5 25.5 25.5 25.5
700 50 50 20 12 12 12 12 18.5 22.5 25.5 25.5 25.5