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Disassembled Views

Fig 1: Disassembled View Of Transmission - Early Build (1 Of 3)
G09380802Courtesy of FORD MOTOR CO.
Fig 2: Disassembled View Of Transmission - Early Build (2 Of 3)
G09380803Courtesy of FORD MOTOR CO.
Fig 3: Disassembled View Of Transmission - Early Build (3 Of 3)
G09698803Courtesy of FORD MOTOR CO.
Item Part Number Description
1 N800750-S437 Flexplate-to-torque converter nut (4 required)
2 7902 Torque converter
3 7A103 Pump assembly
4 7A248 Front pump oil seal
5 - Pump body (part of 7A103)
6 7A248 Front pump inner oil seal
7 7N134 Front pump-to-case bolt (13 required)
8 7A103 Front pump assembly
9 W707871-S300 Bolt - attaches pump to pump adapter assembly (11 required)
10 7A248 Front pump outer oil seal
11 7D019 Clutch support fluid seal
12 7L323 Front pump support seal
13 - Forward (A) clutch assembly
14 7D014 Front pump selective washer
15 7A360 Forward (A) clutch cylinder and hub assembly
16 7A548 Forward (A) clutch inner piston seal
17 7A548 Forward (A) clutch outer piston seal
18 7A262 Forward (A) clutch piston
19 7A480 Forward (A) clutch piston retaining spring
20 7H360 Forward (A) clutch balance piston assembly
21 7A548 Forward (A) clutch balance piston outer seal
22 7H365 Forward (A) clutch balance piston snap ring
23 7E085 Forward (A) clutch cushion spring
24 7E314 Forward (A) clutch steel plates (externally splined) (quantity model dependent)
25 7B164 Forward (A) clutch friction plates (internally splined) (quantity model dependent)
26 7B066 Forward (A) clutch pressure plate
27 7D483 Pressure plate retaining snap ring
28 7D063 Front planetary sun gear (No. 1)
29 7H375 Bearing (T1)
30 - Front planetary carrier assembly snap ring (part of 7A398)
31 7A398 Front planetary carrier assembly
32 7L339 Plate transmission fluid collector
33 7L495 Bearing (T2)
34 - Overdrive (E) clutch assembly
35 7G091 Turbine shaft seals (3 required)
36 7F207 Input shaft
37 7A548 Overdrive (E) clutch piston outer seal
38 7A548 Overdrive (E) clutch piston inner seal
39 7A262 Overdrive (E) clutch piston
40 7B070 Overdrive clutch piston spring
41 7A548 Balance piston outer seal
42 7H360 Overdrive (E) balance piston
43 7C122 Balance piston snap ring
44 7B442 Overdrive (E) clutch steel plates (externally splined)
45 7B164 Overdrive (E) clutch friction plates (internally splined)
46 7B066 Overdrive (E) pressure plate
47 7D483 Overdrive (E) clutch retaining ring
48 7C096 Bearing (T3)
49 7F351 Intermediate (C) clutch shaft
50 7H375 Bearing (T4)
51 7B067 Sun gear hub and shaft assembly
52 7F236 Direct (B) clutch hub
53 7C122 Direct (B) clutch cylinder retaining ring
54 7D483 Direct (B) clutch pressure plate retaining ring
55 - Direct (B) clutch assembly (clutch B)
56 7B066 Direct (B) clutch pressure plate
57 7B164 Direct (B) clutch friction plates (internally splined) (quantity model dependent)
58 7B442 Direct (B) clutch steel plates (externally splined) (quantity model dependent)
59 7E085 Direct (B) clutch cushion plate
60 7C096 Roller bearing (T5)
61 7A577 Direct (B) clutch piston retaining ring
62 7A262 Direct (B) clutch balance piston
63 7A548 Direct (B) clutch balance seal
64 7B488 Direct (B) clutch piston return spring
65 - Direct (B) clutch piston
66 7A548 Direct (B) clutch piston outer seal
67 7C099 Direct (B) clutch piston inner seal
68 7F283 Direct (B) clutch cylinder
69 7D020 Shell cylinder seals (2 required)
70 7D483 Center support retaining ring
71 - Intermediate (C) clutch assembly
72 7D483 Intermediate (C) clutch pressure plate retaining ring
73 7B066 Intermediate (C) clutch pressure plate
74 7B442 Intermediate (C) clutch steel plates (externally splined) (quantity model dependent)
75 7B164 Intermediate (C) clutch friction plates (internally splined) (quantity model dependent)
76 7E085 Intermediate (C) clutch pressure plate spring
77 7A577 Intermediate (C) clutch retaining ring
78 7B043 Intermediate (C) clutch ring
79 7A480 Intermediate (C) clutch piston spring
80 7E005 Intermediate (C) clutch piston
81 7F225 Intermediate (C) clutch piston inner seal
82 7F224 Intermediate (C) clutch piston outer seal
83 7F373 Bearing (T6)
84 7B220 Center support keys (2 required)
85 7G199 Center support feed tube seal (black)
86 7G087 Center support feed tube seal (green)
87 7G084 Center support feed tube seal (blue)
88 7G033 Center support assembly
89 7D404 Low/reverse clutch piston center seal
90 7D403 Low/reverse clutch piston outer seal
91 7A262 Low/reverse clutch piston
92 7B070 Low/reverse clutch piston return spring
93 7H318 Low/reverse clutch piston retainer
94 7D483 Retainer transmission-snap ring
95 7E085 Clutch disc cushion plate
96 7B442 Low/reverse clutch steel plates (externally splined)
97 7B164 Low/reverse clutch friction plates (internally splined)
98 7B066 Low/reverse clutch pressure plate (select fit)
99 7A089 OWC 
100 7F405 Thrust gear shim (select fit)
101 7C041 Thrust bearing (T7)
102 7D063 Sun gear No. 2
103 7D235 Thrust bearing outer race
104 7D234 Roller bearing (T8)
105 7D063 Sun gear No. 3
106 7D234 Roller bearing (T9)
107 - Roller bearing race (T9)
108 7D006 Rear planetary carrier assembly
109 - Fluid collar rear planetary plate (part of 7D006)
110 7A153 Output shaft ring gear assembly
111 7G178 Thrust Bearing (T10)
112 7060 Output shaft park gear assembly
113 7N194 Output shaft retaining ring
114 7B368 Bearing (T11)
115 7005 Transmission case assembly (model dependent)
116 7A010 Transmission case fluid fill plug assembly
117 7H398 Transmission case fluid fill plug
118 7A010 Transmission case fluid fill seal
119 7A010 Transmission oil level indicator
120 7034 Transmission case vent assembly (model dependent)
121 7A415 Output shaft bearing assembly
122 7A433 Washer
123 7B368 Thrust bearing (T12)
124 7N357 Slip plane washer
125 7052 Output shaft seal
126 7089 Output shaft flange
127 7052 Output shaft flange seal
128 7045 Output shaft flange retaining nut
129 7E332 Manual valve detent spring
130 W711235-S300 Manual valve detent spring retaining screw and washer
131 7A232 Park pawl actuator rod
132 7A441 Park pawl
133 7D070 Park pawl return spring
134 7D071 Park pawl shaft
135 7H398 Plug assembly transmission case housing
136 7G101 Park rod actuating plate
137 W711235-S300 Park pawl abutment retaining screw and washer
138 W708455-S441 Manual control lever nut
139 7A256 Manual control lever
140 7B498 Manual control lever shaft seal
141 7C493 Manual control lever shaft
142 7A209 Manual control lever shaft spacer
143 7A115 Manual valve detent lever assembly
144 7G100 Manual valve detent lever retaining pin
145 7F277 OWC  bias spring
146 7H322 Thermal bypass valve
147 7F401 Front pump adapter seal
148 7A100 Main control assembly
149 - Main control valve body assembly (part of 7A100)
150 7Z490 Main control valve body separator plate
151 - Lower main control valve body (part of 7A100)
152 7G276 Molded leadframe
153 7G276 Bulkhead connector sleeve
154 7A248 Bulkhead connector sleeve seals
155 - Transmission fluid filter seal (part of 7A098)
156 7A098 Transmission fluid filter
157 - Transmission fluid pan magnet
158 7A191 Transmission fluid pan gasket
159 7A194 Transmission fluid pan
160 W500214-S437 Transmission fluid pan bolt
NOTE: Clutch plate quantity is model dependent based on engine displacement. Refer to CLUTCH PLATE QUANTITY CHART .
  1. Install the park detent spring and the 2 bolts.
    • Tighten to 12 Nm (106 lb-in).
      G09380520
  2. Position the park pawl and spring into the case and install the park pawl pin.
    1. Park pawl
    2. Park pawl return spring
    3. Park pawl pin
      G06398445
  3. Install the park pawl pin bolt.
    • Tighten to 23 Nm (17 lb-ft).
      G06127605
  4. Install a new manual control lever shaft seal on the Shifter Fluid Seal Installer.
    G06127606
  5. Using the Shifter Fluid Seal Installer, install the manual control lever shaft seal.
    G06127607
  6. Assemble the manual control lever detent plate assembly and park pawl actuator rod.
    G06127608
  7. Position the manual valve detent lever and park pawl actuator rod assembly in the transmission case.
    G06127609
  8. Position the manual control lever spacer in place and slide the manual control lever shaft into the case and the manual lever detent plate.
    1. Manual control lever spacer
    2. Manual control lever shaft
    3. Manual control lever detent plate
      G06398451
  9. Align the roll pin hole in the manual control lever detent plate with the roll pin hole in the manual control lever shaft and install a new roll pin.
    G06127611
  10. Install the park rod actuating plate and the 4 bolts.
    • Tighten to 12 Nm (106 lb-in).
      G09698813
  11. Install the bearing on the 6R80 Rear Bearing Remover/Installer.
    G06127616
  12. Assemble the Front Wheel Hub Oil Seal Installer and the 6R80 Rear Bearing Remover/Installer on the Drawbar and install the bearing in the transmission case.
    G08340962
  13. Position the thrust bearing spacer.
    G06127619
  14. Using the 6R80 Rear Bearing Remover/Installer and a press, press the thrust bearing spacer in place.
    G08340964
  15. Install the T12 thrust bearing.
    G06127368
  16. Install the T11 bearing, on the planetary ring gear and output shaft assembly.
    G07962931
  17. Install the rear planetary ring gear and output shaft assembly.
    G06127365
  18. Install the T10 thrust bearing on the output shaft assembly.
    G06127630
  19. Install the T9 roller bearing race into the bottom of the carrier.
    G06127361
  20. Install the top T8 and the bottom T9 roller bearings onto the sun gear.
    G06127360
  21. NOTE: When installing the sun gear, make sure that the TAPERED EDGE is facing UP toward the torque converter housing.

    Install the sun gear into the planetary assembly.

    G06171355
  22. NOTE: Be sure the bearing race is installed in the sun gear.

    Install the low/reverse sun gear and bearing race into the planetary carrier with the race side facing down.

    1. Low/reverse sun gear
    2. Bearing race
      G07962937
  23. NOTE: Place the manual control lever in PARK when installing the rear planetary gearset to hold the rear ring gear stationary.

    Install the planetary carrier.

    G06127635
  24. NOTE: Friction and steel plate quantity are model dependent and vary based on engine displacement. For additional information, refer to the CLUTCH PLATE QUANTITY CHART .

    Soak the low/reverse clutch plates in clean automatic transmission fluid.

    G06127636
  25. Install the low/reverse clutch plates, starting with the pressure plate and alternating between the friction and steel plates and ending with the wave spring plate on the top.
    G06127637
  26. NOTE: Inspect the T7 thrust bearing and selective shim for damage or scoring.

    Install the T7 thrust bearing and the selective shim.

    G06398479
  27. NOTE: Align the OWC  in the transmission case so the bias spring fits into the transmission case.

    Install the OWC  as shown so the bias spring can be installed as shown in illustration below.

    G07962942
  28. Install the bias spring.
    G07475991
  29. NOTE: Make sure that when installing the center support the feed holes on the center support are lined up with the feed holes in the case.

    Install the center support into the case.

    G06127354
  30. NOTE: Install the snap ring with the beveled surface facing up and the snap ring gap in the 3 o'clock or the 9 o'clock position.
    NOTE: Rotate the case to a horizontal position.

    Using the Retaining Ring Pliers, install the center support snap ring. Make sure the snap ring is fully seated.

    G06127353
  31. Rotate the transmission to the vertical position and install the slip plane washer.
    G07962949
  32. Position a new output shaft seal on the 6R80 4X2 Rear Seal Installer.
    G06171348
  33. Using the 6R80 Rear Seal 4X2 Installer, install the output shaft seal.
    G06398468
  34. Install the output shaft flange and the output shaft flange seal.
    G06127364
  35. Loosely install a new output shaft flange retaining nut.
    G06171351
  36. Install the Dial Indicator Gauge with Holding Fixture on the transmission case and position the plunger on the output shaft flange.
    G06127641
  37. NOTE: Loosely install the flange nut or an inaccurate reading may be recorded.

    Using the Dial Indicator Gauge with Holding Fixture, lift up on the output shaft flange and record the reading. The reading should be within 0.6-0.9 mm (0.024-0.035 in).

    • If the reading is not within specification, install a different (either thinner or thicker) selective shim.
      G06127642
  38. Tighten the output shaft flange retaining nut.
    • Tighten to 80 Nm (59 lb-ft).
    • After installing the new output shaft flange retaining nut, stake the slots to prevent it from coming loose.
      G06398484
  39. Rotate the transmission in the vertical position with the torque converter housing facing up and install the T6 bearing.
    G06127646
  40. Install the direct (B) clutch assembly.
    G06398488
  41. Install the T5 roller bearing on the direct (B) clutch assembly.
    G06127648
  42. Install the forward (A)/overdrive (E) clutch assembly.
    G06171371
  43. Install the selective shim.
    G06127650
  44. If the front pump was not disassembled and assembled, install a new front pump O-ring seal and lubricate it with petroleum jelly.
    G06127583
  45. Install a new front pump seal on the Fluid Pump Seal Installer.
    G06127584
  46. Using the Fluid Pump Seal Installer, install the front pump seal.
    G06127585
  47. Install the Transmission Fluid Pump Remover on the front pump.
    G06127654
  48. Lubricate the transmission case pump bore with petroleum jelly. Using the Transmission Fluid Pump Remover, position the pump assembly in the case and rotate the pump to insert the pump splines into the front planetary sun gear. Rotate the pump to align the pump-to-case bolts and push the pump into the case.
    G06127655
  49. NOTE: Failure to replace the fasteners will result in transmission fluid leakage.

    Install 13 new front pump-to-case bolts and washers. Tighten in a crisscross pattern.

    • Tighten pump fasteners with washers to 10 Nm (89 lb-in).
    • Tighten fasteners without washers to 10 Nm (89 lb-in).
      G06127657
  50. Install the Transmission End Play Gauge on the input shaft to measure the end play.
    • Tighten the wing nut.
      G06171380
  51. Install the Dial Indicator Gauge with Holding Fixture on the Transmission End Play Gauge.
    • Push down on the Transmission End Play Gauge and zero the Dial Indicator Gauge.
    • Lift up on the Transmission End Play Gauge and record the measurement on the Dial Indicator Gauge. The measurement should be between 0.2-0.4 mm (0.008-0.015 in). If the measurement is not within specification, install a new selective front pump shim.
    • Measure the original shim, install a thinner or a thicker shim to achieve the correct measurement.
      G06127659
  52. Rotate the transmission in the horizontal position with the main control area facing up and install 3 new center support feed tube seals.
    1. Center support feed tube seal (7G199 Black)
    2. Center support feed tube seal (7G087 Green)
    3. Center support feed tube seal (7G084 Blue)
      G09380289
  53. NOTE: Make sure the transmission fluid filter seal has been removed. If it has not, use a suitable pick and remove the seal.
    NOTE: Add 0.118L (4 oz) of clean transmission fluid to prime the pump.

    Install the front pump adapter seal and prime the fluid pump.

    G06398503
  54. Install the thermal bypass valve into the case.
    G06171064
  55. Align the guide pins in the alignment holes in the transmission case and position the main control assembly in place.
    1. Alignment holes
    2. Guide pins
      G07990418
  56. NOTE: The main control will not lay flush on the case, this is a normal condition with the rubber feed tubes, the bolts will pull the main control assembly down.

    Slightly lift the main control assembly and align the manual valve in the manual valve linkage and position the main control in place.

    G06127665
  57. Install the 11 main control assembly bolts and tighten in the sequence shown in illustration below.
    • Tighten to 8 Nm (71 lb-in).
      G06127666
  58. If removed, install the bulkhead connector sleeve seals.
    G09380294
  59. With the release tab up and unlocked, push the outer shell of the bulkhead connector sleeve into the transmission. Make sure the bulkhead connector sleeve is fully seated into the molded leadframe.
    G06127667
  60. Press down on the tab and lock the outer shell of the bulkhead connector sleeve in place. Make sure the locking tab is securely locked.
    G06127668
  61. Install a new transmission fluid filter.
    G06127669
  62. NOTE: The fluid pan gasket can be reused if not damaged.

    Install a new transmission fluid pan gasket if required.

    G06127670
  63. Install the transmission fluid pan and transmission fluid pan bolts. Tighten in a crisscross pattern.
    • Tighten to 9 Nm (80 lb-in).
      G06127333
  64. Using the Torque Converter Handle, install the torque converter.
    G06127672
  65. If the Overdrive clutch FRICTIONS were replaced, install 1 6R ATF Additive Kit XL-16.
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