Engine Mechanical - 2.0L ECOBOOST: Installation: Engine

SPECIAL TOOL/GENERAL EQUIPMENT DESCRIPTION

	300-OTC1585AE Powertrain Lift
	300-OTC1819E 2, 200# Floor Crane, Fold Away
Adjustable Mounting Arm
Hose Clamp Remover/Installer

MATERIALS SPECIFICATION

Name	Specification
Premium Long-Life Grease XG-1-E1	ESA-M1C75-B
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.) XO-5W30-QSP (U.S.)	WSS-M2C946-A

WARNING: Before beginning any service procedure in this service information, refer to Safety Warnings in GENERAL INFORMATION . Failure to follow this instruction may result in serious personal injury.

Refer to: HEALTH AND SAFETY PRECAUTIONS .
NOTE: Wipe off excess grease. The splines should have a thin film of grease only. Excess grease can contaminate the clutch facing and affect clutch function.

Apply a thin coating.

Material : Premium Long-Life Grease/XG-1-E1 (ESA-M1C75-B)
Two people required.
Torque : 35 lb.ft (48 Nm)
Torque : 35 lb.ft (48 Nm)
Torque : 35 lb.ft (48 Nm)
Torque : 35 lb.ft (48 Nm)
Install Special Service Tool: 300-OTC1585AE Powertrain Lift .
Use the General Equipment: Adjustable Mounting Arm
Remove Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away .
- Torque : 106 lb.in (12 Nm)
- Torque : 44 lb.in (5 Nm)
Torque : 26 lb.ft (35 Nm)
- Torque : 159 lb.in (18 Nm)
Torque : 109 lb.ft (148 Nm)
1. Torque : 59 lb.ft (80 Nm)
2. Finger tight.
Remove Special Service Tool: 300-OTC1585AE Powertrain Lift .
Use the General Equipment: Adjustable Mounting Arm
Torque : 35 lb.ft (48 Nm)
Torque : 66 lb.ft (90 Nm)
1. Torque :
  Stage 1: 22 lb.ft (30 Nm)
  
  Stage 2: 270°
2. Torque : 63 lb.ft (85 Nm)
Apply the specified lubricant to the specified component.
Material : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.)/XO-5W30-QSP (U.S.) (WSS-M2C946-A)

Torque :

Stage 1: 71 lb.in (8 Nm)

Stage 2: 180°
Finger tight.
Torque : 18 lb.ft (25 Nm)
1. 2. Torque : 35 lb.ft (48 Nm)
Torque : 177 lb.in (20 Nm)
Torque : 18 lb.ft (25 Nm)
1. If equipped.
1. Torque : 18 lb.ft (25 Nm)
2. Torque : 18 lb.ft (24 Nm)
Install the following items:
1. Refer to: FRONT HALFSHAFT LH .
2. Refer to: FRONT HALFSHAFT RH .
Torque : 89 lb.in (10 Nm)
Torque : 133 lb.in (15 Nm)
1. Refer to: QUICK RELEASE COUPLING .
  Use the General Equipment: Hose Clamp Remover/Installer
Refer to: CLUTCH SYSTEM BLEEDING - 6-SPEED MANUAL TRANSMISSION - MMT6 .
Refer to: GEARSHIFT CABLE ADJUSTMENT - 6-SPEED MANUAL TRANSMISSION - MMT6 .
Refer to: POWERTRAIN CONTROL MODULE (PCM) .
Torque : 17 lb.ft (23 Nm)
Refer to: BATTERY TRAY .
Torque : 106 lb.in (12 Nm)
Install the following items:
1. Refer to: COOLING MODULE .
2. Refer to: AIR CLEANER .
3. Refer to: AIR CLEANER OUTLET PIPE .
4. Refer to: DEGAS BOTTLE .
Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING .
Refer to: AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING .
After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.