Section 1 (Engine Mechanical - 1.0L ECOBOOST): Installation: Engine

WARNING: This page is about a different variant/trim than selected.

SPECIAL TOOL DESCRIPTION

	300-OTC1585AE Powertrain Lift
	300-OTC1819E 2, 200# Floor Crane, Fold Away
	308-848 Installer, Driveshaft Seal
Steering Wheel Holder
Cable Ties
Hose Clamp Remover/Installer
Wooden Block

MATERIAL SPECIFICATIONS

Name	Specification
High Temperature 4x4 Front Axle and Wheel Bearing Grease XG-11	WSS-M1C267-A1
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (U.S.) XO-5W20-QSP (U.S.)	WSS-M2C945-A

Apply a thin coating.
Material : High Temperature 4x4 Front Axle and Wheel Bearing Grease/XG-11 (WSS-M1C267-A1)
Torque : 35 lb.ft (48 Nm)
Torque : 35 lb.ft (48 Nm)
Remove Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away .
Lubricate seal.
Material : Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (U.S.)/XO-5W20-QSP (U.S.) (WSS-M2C945-A)

Torque : 128 lb.in (14.5 Nm)
Torque :
- 1. 53 lb.in (6 Nm)
- 2. 106 lb.in (12 Nm)
- 3. 26 lb.ft (35 Nm)
NOTE: Wiring harness removed for clarity.
- 1. Torque : 35 lb.ft (48 Nm)
- 2. Torque : 26 lb.ft (35 Nm)
- 3. Torque : 106 lb.in (12 Nm)
Using the powertrain lift, raise the powertrain and subframe as an assembly into the vehicle.
Torque : 89 lb.in (10 Nm)
- 1. Torque : 59 lb.ft (80 Nm)
- 2.
  NOTE: Only tighten the bolts finger tight at this stage.
Torque : 59 lb.ft (80 Nm)
NOTE: Align subframe to marks made during removal.
- 1. Torque : 59 lb.ft (80 Nm)
- 2. Torque :
  Stage 1: 74 lb.ft (100 Nm)
  
  Stage 2: 240°
Remove Special Service Tool: 300-OTC1585AE Powertrain Lift .
Remove the General Equipment:

Remove the General Equipment: Wooden Block
Torque : 35 lb.ft (48 Nm)
Torque :
Stage 1: 60 lb.ft (82 Nm)

Stage 2: 90°
NOTE: Make sure that the sensor housing is clean and free of foreign material.

Torque : 80 lb.in (9 Nm)
Install LH brake disc.
Refer to: BRAKE DISC .
Torque : 35 lb.ft (48 Nm)
NOTE: Make sure that the mating faces are clean and free of corrosion and foreign material.
Use Special Service Tool: 308-848 Installer, Driveshaft Seal.
NOTE: Do not fully install the shaft at this time.

Using part: 97ZT-7M181-A.
NOTE: Insert the intermediate shaft until the intermediate shaft bearing is centered in the concave groove of the intermediate shaft bearing bracket.
Torque :
Stage 1: 44 lb.in (5 Nm)

Stage 2: 18 lb.ft (24 Nm)

Stage 3: 18 lb.ft (24 Nm)
Torque : 38 lb.ft (52 Nm)
Torque : 19 lb.ft (26 Nm)
Torque : 39 lb.ft (53 Nm)
Torque : 35 lb.ft (48 Nm)
Front RH and LH .
Refer to: WHEEL AND TIRE .
- 1. Refer to: SPRING LOCK COUPLINGS .
- 2. Refer to: QUICK RELEASE COUPLING .
- 1. Torque : 89 lb.in (10 Nm)
- 2. Torque : 106 lb.in (12 Nm)
- 1. Torque : 133 lb.in (15 Nm)
- 2. Torque : 18 lb.ft (25 Nm)
Torque : 89 lb.in (10 Nm)
Torque : 35 lb.ft (48 Nm)
1. 2. Torque : 18 lb.ft (25 Nm)
Refer to: TRANSMISSION FLUID LEVEL CHECK .
Torque : 35 lb.ft (48 Nm)
Remove the General Equipment: Cable Ties
NOTE: Gearshift cables must not be kinked or bent.
Refer to: GEARSHIFT CABLE ADJUSTMENT - 5-SPEED MANUAL TRANSMISSION - B5/IB5 .
WARNING: Do not reuse steering column shaft bolts. This may result in fastener failure and steering column shaft detachment or loss of steering control. Failure to follow this instruction may result in serious injury to vehicle occupant(s).
If equipped
Remove the General Equipment: Steering Wheel Holder
Use the General Equipment: Hose Clamp Remover/Installer
Torque : 18 lb.ft (25 Nm)
Torque : 89 lb.in (10 Nm)
Torque : 115 lb.in (13 Nm)
Torque : 44 lb.in (5 Nm)
Refer to: BATTERY TRAY - 1.0L ECOBOOST (90KW/120PS)/1.6L ECOBOOST (132KW/180PS) - SIGMA .
Torque : 35 lb.ft (48 Nm)
Torque :
1. 133 lb.in (15 Nm)
Use the General Equipment: Hose Clamp Remover/Installer
Use the General Equipment: Hose Clamp Remover/Installer
Torque :
1. 97 lb.in (11 Nm)
Fill the engine with clean engine oil
Refer to: SPECIFICATIONS .
Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING .
Refer to: CLUTCH SYSTEM BLEEDING .
Refer to: AIR CONDITIONING (A/C) SYSTEM RECOVERY, EVACUATION AND CHARGING .
After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.