Section 1 (Engine Mechanical - 1.0L ECOBOOST): Disassembly: Engine

WARNING: This page is about a different variant/trim than selected.

SPECIAL TOOL DESCRIPTION

	300-OTC1819E 2, 200# Floor Crane, Fold Away
	303-1054 Locking Tool, Timing Belt Tensioner
	303-1602 Locking Tool, Crankshaft
	303-1611 Torque Multiplier
	303-1611-01 Adapter for 303-1611
	303-1611-02 Adapter for 303-1611, Torque Multiplier TKIT-2014A-FL TKIT-2014A-ROW
	307-005 (T59L-100-B) Slide Hammer
	310-206 Remover, Fuel Injector TKIT-2009A-FLM
Hose Clamp Remover/Installer
4 mm Drill Bit

Remove Special Service Tool: 300-OTC1819E 2, 200# Floor Crane, Fold Away .
WARNING: Take extra care when handling the compressed spring.

Use the General Equipment: 4 mm Drill Bit
WARNING: Take extra care when handling the compressed spring.

Use the General Equipment: 4 mm Drill Bit
NOTE: Use a commercially available socket.
NOTE: Use a commercially available socket.
Use the General Equipment: Hose Clamp Remover/Installer
Use the General Equipment: Hose Clamp Remover/Installer
Use the General Equipment: Hose Clamp Remover/Installer
Loosen each bolt 1 turn at a time until all bolts are removed.
NOTE: Pull out the fuel rails in the direction of the fuel injector axis or damage may occur to the fuel injectors.

NOTE: Use regulated low pressure compressed air to remove any dirt or foreign material from the cylinder head, block and general surrounding area of the fuel rail and the fuel injectors.

NOTE: When removing the fuel rails, the fuel injectors may remain in the cylinder head and require the use of a Fuel Injector Remover tool to extract.
NOTE: Take extra care when handling the components.

NOTE: Make sure that the component is clean, free of foreign material and lubricant.

NOTE: Only use moderate force.
NOTE: Take extra care when handling the components
NOTE: This step is only necessary if the component remains in the cylinder head.
NOTE: This step is only necessary if the component remains in the cylinder head.

Use Special Service Tool: 307-005 (T59L-100-B) Slide Hammer , 310-206 Remover, Fuel Injector .
NOTE: Take extra care when handling the components

NOTE: Make sure that the component is clean, free of foreign material and lubricant.
NOTE: Note the position of the components before removal.
Use Special Service Tool: 303-1602 Locking Tool, Crankshaft.
- 1. M8x30
- 2. M8x25
  Install Special Service Tool: 303-1611-02 Adapter for 303-1611, Torque Multiplier .
  
  Torque : 18 lb.ft (24 Nm)
Install Special Service Tool: 303-1611-01 Adapter for 303-1611.
Torque : 18 lb.ft (24 Nm)
Install Special Service Tool: 303-1611 Torque Multiplier.
- 1. Only tighten the nut finger tight at this stage.
- 2. Loosen:
  : 5 turn(s)
Remove Special Service Tool: 303-1611 Torque Multiplier.
Remove Special Service Tool: 303-1611-01 Adapter for 303-1611.
Remove Special Service Tool: 303-1611-02 Adapter for 303-1611, Torque Multiplier .
Use Special Service Tool: 303-1602 Locking Tool, Crankshaft.
NOTE: Note the different lengths of the bolts.
Install Special Service Tool: 303-1054 Locking Tool, Timing Belt Tensioner.
NOTE: Use an open-ended wrench to prevent the component from turning.
NOTE: Note the position of the components before removal.
NOTE: Note the position of the components before removal.
NOTE: Clean the specified component with a abrasive pad.
NOTE: Note the position of the component before removal.
NOTE: Note the position of the component before removal.
NOTE: Mark the position of the parts, so they can be installed in their original positions.
NOTE: Mark the position of the parts, so they can be installed in their original positions.

NOTE: Do not scratch the cylinder walls or crankshaft journals with the connecting rod.
NOTE: If the main bearings are being reused, mark them in order for correct orientation and reassembly.
NOTE: If the main bearings are being reused, mark them in order for correct orientation and reassembly.