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Section 7 (Engine Mechanical - 1.6L): Specifications

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ENGINE SPECIFICATIONS

Item Specification
Displacement 1.6L Gasoline Turbocharged Direct Injection (GTDI)
No. of cylinders 4
Bore/stroke 3.1-3.2 in (79-81.4 mm)
Firing order 1-3-4-2
Compression ratio 10:1
Engine weight - (with flexplate) 178.6 lb (81 kg)
Engine and transaxle weight - automatic transaxle 346.6 lb (157.2 kg)
Engine weight - (with dual mass flywheel) 203.7 lb (92.4 kg)
Engine and transaxle weight - manual transaxle 371.7 lb (168.6 kg)
LUBRICANTS SPECIFICATIONS

Item Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada) XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)
ENGINE OIL CAPACITY SPECIFICATIONS

Item Specification
Service fill including oil filter 4.54 qt (4.3 L)
Service fill without oil filter 3.96 qt (3.75 L)
OIL PRESSURE SPECIFICATIONS

Item Specification
Oil pressure (hot @ 800 rpm) 14.5 psi (100 kPa)
Oil pressure (hot @ 2, 000 rpm) 29.0 psi (200 kPa)
CYLINDER BLOCK SPECIFICATIONS

Item Specification
Cylinder bore diameter 3.110-3.111 in (79.005-79.025 mm)
Cylinder bore maximum out-of-round 0.0003 in (.008 mm)
Main bearing bore diameter 2.126-2.127 in (54-54.018 mm)
Head gasket surface flatness 0.1 mm/general 0.05 mm/200 x 200 (0.004 in/general) (0.0019 in/7.87 x 7.87)
PISTON SPECIFICATIONS

Item Specification
Piston grade - single 3.1090-3.1095 in (78.9675-78.9825 mm)
Piston-to-bore clearance 0.0009-0.0023 in (.0225-.0575 mm)
Ring groove width - top 0.049-0.050 in (1.25-1.27 mm)
Ring groove width - 2nd 0.048-0.049 in (1.22-1.24 mm)
Ring groove width - oil 0.079-0.080 in (2.01-2.03 mm)
Piston skirt coating thickness 0.0004 in (.011 mm)
PISTON PIN SPECIFICATIONS

Item Specification
Diameter 0.827-0.827 in (20.994-21 mm)
Length 1.80-1.81 in (45.7-46 mm)
Piston-to-pin clearance 0.0002-0.0007 in (.006-.017 mm)
Pin-to-rod clearance Floating pin
CYLINDER HEAD SPECIFICATIONS

Item Specification
Cylinder head flatness 0.004 in (.1 mm)overall
Valve lift @ zero lash (exhaust) 0.260 in (6.6 mm)
Valve lift @ zero lash (intake) 0.311 in (7.9 mm)
Item Specification
Valve guide diameter - bore 0.197-0.198 in (5-5.02 mm)
Valve seat width - intake/exhaust 0.0394 ± 0.0059 in (1 ±.15 mm)
Valve seat angle - intake 45
Valve seat angle - exhaust 59.75
Valve seat runout 0.001 in (.029 mm)
Valve tappet bore diameter 1.10-1.10 in (28-28.03 mm)
Cam bore diameter 0.984-0.985 in (25-25.03 mm)
VALVE SPECIFICATIONS

Item Specification
Valve head diameter - intake 1.185 ± 0.006 in (30.1 ±.15 mm)
Valve head diameter - exhaust 0.961 ± 0.006 in (24.4 ±.15 mm)
Valve stem diameter - intake 0.1956 ± 0.0003 in (4.968 ±.0075 mm)
Valve stem diameter - exhaust 0.1952 ± 0.0003 in (4.958 ±.0075 mm)
Valve stem-to-guide clearance - intake 0.0010-0.0027 in (.0245-.0695 mm)
Valve stem-to-guide clearance - exhaust 0.0012-0.0029 in (.0295-.0745 mm)
Valve face runout 0.001 in (.03 mm)
Valve face angle - intake 45.3
Valve face angle - exhaust 60.1
CRANKSHAFT SPECIFICATIONS

Item Specification
Main bearing journal diameter 1.889-1.890 in (47.98-48 mm)
Production repair 1, 879.134-1, 879.921 in (47.73-47.75 m)
Main bearing clearance 0.0009-0.0020 in (.022-.051 mm)
Connecting rod journal diameter 1.731-1.732 in (43.98-44 mm)
Production repair 1.722-1.722 in (43.73-43.75 mm)
End play 0.005-0.017 in (.12-.43 mm)
RINGS SPECIFICATIONS

Item Specification
Width - top 0.0461-0.0469 in (1.17-1.19 mm)
Width - 2nd 0.0461-0.0470 in (1.17-1.195 mm)
Width - oil 0.079 in (2 mm)
Ring gap (in bore) - top 0.0071-0.0110 in (.18-.28 mm)
Ring gap (in bore) - 2nd 0.0276-0.0354 in (.7-.9 mm)
Ring gap (in bore) - oil 0.0079-0.0354 in (.2-.9 mm)
VALVE TAPPET SPECIFICATIONS

Item Specification
Diameter 1.101-1.102 in (27.965-27.98 mm)
Tappet-to-valve clearance - intake 0.007-0.009 in (.17-.23 mm)
Tappet-to-valve clearance - exhaust 0.012-0.015 in (.31-.37 mm)
Tappet-to-bore clearance 0.0008-0.0026 in (.02-.065 mm)
CAMSHAFT SPECIFICATIONS

Item Specification
End play 0.003-0.008 in (.07-.2 mm)
Lobe lift - intake 0.31 in (7.9 mm)
Lobe lift - exhaust 0.260 in (6.6 mm)
Runout (1) (1) 0.0008 in (.02 mm)
Thrust clearance 1.22-1.22 in (30.96-30.98 mm)
Journal diameter 0.9831 ± 0.0004 in (24.97 ±.01 mm)
Journal-to-bore clearance 0.0008-0.0028 in (.02-.07 mm)
(1) No. 3 Journal - Supported by No. 1 and No. 5 journals.
CONNECTING ROD SPECIFICATIONS

Item Specification
Running clearance 0.0009-0.0020 in (.024-.05 mm)
Bearing clearance 0.0009-0.0017 in (.024-.044 mm)
Bearing thickness (grade 1) 0.0590-0.0593 in (1.499-1.506 mm)
Bearing thickness (grade 2) 0.0593-0.0596 in (1.506-1.513 mm)
Bearing thickness (grade 3) 0.0596-0.0598 in (1.513-1.52 mm)
Bearing thickness (grade 4) 0.0598-0.0601 in (1.52-1.527 mm)
Crank bore diameter 1.851-1.852 in (47.025-47.045 mm)
Pin bore diameter 0.8275-0.8277 in (21.018-21.024 mm)
Length (center to center) 5.276 in (134 mm)