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Home >> Ford >> 2012 >> Taurus Limited, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transaxle - 6F50/6F55 >> In Vehicle Repair >> Transaxle Support Insulator - 3.5L GTDI >> Removal

Transaxle Support Insulator - 3.5L GTDI: Removal

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the battery tray. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  3. Remove the cowl panel grille. For additional information, refer to FRONT END BODY PANELS .
  4. Detach the vacuum hose clips from the strut tower brace.
    Fig 1: Locating Strut Tower Brace Vacuum Hose Clips
    G06254713Courtesy of FORD MOTOR CO.
  5. Remove the 4 strut tower brace nuts and the strut tower brace.
    Fig 2: Locating Strut Tower Brace Nuts
    G08001886Courtesy of FORD MOTOR CO.
  6. Disconnect the 2 quick connect couplings and remove the crankcase vent tube.
    Fig 3: Locating Crankcase Vent Tube And Quick Connect Couplings
    G06260121Courtesy of FORD MOTOR CO.
  7. Remove the engine cover mounting stud from the LH valve cover stud bolt.
    Fig 4: Locating Engine Cover Mounting Stud
    G06260122Courtesy of FORD MOTOR CO.
  8. Detach the wiring harness retainer from the valve cover stud bolt.
    Fig 5: Locating Valve Cover Stud Bolt Wiring Harness Retainer
    G06260123Courtesy of FORD MOTOR CO.
  9. Remove the nut and the oil supply tube bracket from the LH valve cover stud bolt.
    Fig 6: Locating LH Valve Cover Stud Bolt
    G06260124Courtesy of FORD MOTOR CO.
  10. Remove the 4 bolts and position aside the LH exhaust manifold heat shield.
    Fig 7: Locating LH Exhaust Manifold Heat Shield And Bolts
    G06260790Courtesy of FORD MOTOR CO.
  11. Remove the RH turbocharger-to-Charge Air Cooler (CAC) hose nut.
    Fig 8: Locating RH CAC Hose Nut
    G06260126Courtesy of FORD MOTOR CO.
  12. Disconnect the LH turbocharger bypass valve electrical connector and the turbocharger bypass valve hose.
    Fig 9: Locating LH Turbocharger Bypass Valve Electrical Connector And Turbocharger Bypass Valve Hose
    G06261414Courtesy of FORD MOTOR CO.
  13. NOTE: Index-mark the CAC tube position for reference during installation.
    Fig 10: Locating Clamp And RH CAC Tube
    G06261430Courtesy of FORD MOTOR CO.
  14. Loosen the RH CAC tube clamp, disconnect the tube and position aside.
  15. Disconnect the turbocharger wastegate regulating valve electrical connector.
    Fig 11: Locating Turbocharger Wastegate Regulating Valve Electrical Connector
    G06281188Courtesy of FORD MOTOR CO.
  16. Install the Engine Lift Eye on the LH cylinder head and loosely install the 2 bolts.
    Fig 12: Identifying Engine Lift Eye On LH Cylinder Head
    G06260128Courtesy of FORD MOTOR CO.
  17. Position the Engine Spreader Bar in the lift eyes and tighten the front 2 Engine Lift Eye bolts.
    Fig 13: Identifying Engine Spreader Bar And Engine Lift Eye
    G06260129Courtesy of FORD MOTOR CO.
  18. Install the Engine Support Bar and support the engine.
    Fig 14: Identifying Engine Support Bar
    G06260130Courtesy of FORD MOTOR CO.
  19. Remove the 2 lower transaxle support insulator bolts.
    Fig 15: Locating Lower Transaxle Support Insulator Bolts
    G06260131Courtesy of FORD MOTOR CO.
  20. Remove the 2 upper transaxle support insulator bolts.
    NOTE: Do not loosen the center bolt or damage to the mount will occur.
    Fig 16: Identifying Upper Transaxle Support Insulator Bolts
    G08000596Courtesy of FORD MOTOR CO.
    Item Part Number Description
    1 - Upper transaxle support insulator bolts
    2 - Center bolt
  21. Remove the 3 transaxle support insulator bracket nuts and the transaxle support insulator bracket bolt and remove the transaxle support insulator assembly.
    Fig 17: Locating Transaxle Support Insulator Bracket Bolt And Nuts
    G06260133Courtesy of FORD MOTOR CO.