Engine Front Cover: Removal

WARNING: This page is about a different variant/trim than selected.

NOTE: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces that enters the oil passages, coolant passages or the oil pan, may cause engine failure.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
Disconnect the LH Heated Oxygen Sensor (HO2S) electrical connector.
- Detach the HO2S connector retainer from the bracket.
  
  Fig 1: Locating LH Heated Oxygen Sensor (HO2S) Electrical Connector
  Courtesy of FORD MOTOR CO.
Remove the LH and RH valve cover. For additional information, refer to VALVE COVER - LH and VALVE COVER - RH .
Remove the 4 retainers and the underbody shield.

Fig 2: Locating Retainers And Underbody Shield
Courtesy of FORD MOTOR CO.
Remove the RH inner fender splash shield. For additional information, refer to FRONT END BODY PANELS .
Remove the accessory drive belt and tensioner. For additional information, refer to ACCESSORY DRIVE .
Loosen the rear roll restrictor bolt.

Fig 3: Locating Rear Roll Restrictor Bolt
Courtesy of FORD MOTOR CO.
Remove the 2 bolts and the rear roll restrictor bracket.

Fig 4: Locating Rear Roll Restrictor Bracket And Bolts
Courtesy of FORD MOTOR CO.
Remove the front roll restrictor bolt.

Fig 5: Locating Front Roll Restrictor Bolt
Courtesy of FORD MOTOR CO.
Remove the oil pan drain plug and drain the engine oil.
- Install the drain plug and tighten to 27 Nm (20 lb-ft).
  
  Fig 6: Locating Oil Pan Drain Plug Mounting Bolt
  Courtesy of FORD MOTOR CO.
Using the Strap Wrench, remove the crankshaft bolt and washer.
- Discard the bolt.
  
  Fig 7: Locating Crankshaft Bolt And Washer
  Courtesy of FORD MOTOR CO.
Using the 3 Jaw Puller, remove the crankshaft pulley.

Fig 8: Removing Crankshaft Pulley Using Jaw Puller
Courtesy of FORD MOTOR CO.
Using the Oil Seal Remover, remove and discard the crankshaft front seal.

Fig 9: Removing Crankshaft Front Seal Using Oil Seal Remover
Courtesy of FORD MOTOR CO.
Remove the engine mount. For additional information, refer to ENGINE MOUNT .

NOTE: Only use hand tools to remove the studs.

Fig 10: Locating Engine Mount Studs

Courtesy of FORD MOTOR CO.

Remove the 2 engine mount studs.
Detach the RH Heated Oxygen Sensor (HO2S) electrical connector from the bracket.
- Remove the stud bolt and the bracket.
  
  Fig 11: Locating RH Heated Oxygen Sensor (HO2S) Electrical Connector Bracket With Stud Bolts
  Courtesy of FORD MOTOR CO.
Using the floor jack, raise the engine slightly.
Remove the 2 upper engine mount bracket bolts.

Fig 12: Locating Upper Engine Mount Bracket Bolts
Courtesy of FORD MOTOR CO.
Using the floor jack, lower the engine slightly.
Loosen the lower engine mount bracket bolt and remove the engine mount bracket and bolt as an assembly.

Fig 13: Locating Lower Engine Mount Bracket Bolt And Engine Mount Bracket Bolt
Courtesy of FORD MOTOR CO.
Remove the 22 engine front cover bolts.

Fig 14: Locating Engine Front Cover Bolts
Courtesy of FORD MOTOR CO.
Install 6 of the engine front cover bolts (finger tight) into the 6 threaded holes in the engine front cover.
1. Tighten the bolts one turn at a time in a crisscross pattern until the engine front cover-to-cylinder block seal is released.
2. Remove the engine front cover.
  
  Fig 15: Locating Engine Front Cover Bolts In Threaded Holes
  Courtesy of FORD MOTOR CO.