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Section 3190 (Engine - 2.7L ECOBOOST (238KW/324PS)): Installation: Engine

WARNING: This page is about a different car, the 2017 Ford Edge. However, it is still accessible from the selected car via links, so may be relevant.

Special Tool(s) / General Equipment 

GFD16773Courtesy of FORD MOTOR COMPANY
 303-1246 Engine Spreader Bar

TKIT-2006UF-FLM

TKIT-2006UF-ROW
GFD16774Courtesy of FORD MOTOR COMPANY
 303-1634 Lift Eyes (2)

TKIT-2014D-FL_ROW

TKIT-2014D-ROW3
GFD16658Courtesy of FORD MOTOR COMPANY
 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor

TKIT-1994-F

TKIT-1994-FLM/FM

TKIT-1994-LM/M
GFD16775Courtesy of FORD MOTOR COMPANY
 307-346 (T97T-7902-A) Retainer, Torque Converter

TKIT-1997-F/FLM/LT

TKIT-1998-LM (Navigator)
Floor Crane
Adjustable Mounting Arm
Hose Clamp Remover/Installer
Powertrain Jack
Wooden Block

Materials 

Name Specification
Motorcraft® Multi-Purpose Grease Spray XL-5-A ESB-M1C93-B
Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.) XO-5W30-QSP (U.S.) WSS-M2C946-A
High Temperature Nickel Anti-Seize Lubricant XL-2 -

2WD/4WD 

  1. 1.

    Lubricate the torque converter hub with multi-purpose grease.

    Remove Special Service Tool: 307-346 (T97T-7902-A) Retainer, Torque Converter.

    Material

    : Motorcraft® Multi-Purpose Grease Spray / XL-5-A (ESB-M1C93-B)

GFD16902Courtesy of FORD MOTOR COMPANY

  1. 2.

    • Inspect the torque converter stud and flexplate for paint marks.
    • Align the torque converter stud and flexplate hole near the paint marks to the 12 o'clock position.
GFD16903Courtesy of FORD MOTOR COMPANY

  1. 3.

    Position the engine onto the transmission and subframe assembly.

    Use the General Equipment: Floor Crane

GFD16798Courtesy of FORD MOTOR COMPANY

  1. 4.

    • Align the engine to the transmission and install the bolts.
    • Draw the engine and transmission together evenly using the bolts.
GFD16904Courtesy of FORD MOTOR COMPANY

  1. 5.

    Install the transmission bellhousing bolts.
GFD16905Courtesy of FORD MOTOR COMPANY

  1. 6.

    Tighten.

    Torque

    : 35 lb.ft (48 Nm)

GFD16906Courtesy of FORD MOTOR COMPANY

  1. 7.

    NOTE: 4WD shown in illustration, 2WD similar.

    If equipped, install the transmission bellhousing bolt.

    Torque

    : 35 lb.ft (48 Nm)

GFD16796Courtesy of FORD MOTOR COMPANY

  1. 8.

    NOTE: 4WD shown in illustration, 2WD similar.

    Install the transmission bellhousing bolts.

    Torque

    : 35 lb.ft (48 Nm)

GFD16795Courtesy of FORD MOTOR COMPANY

  1. 9.

    Install.

    Use the General Equipment: Adjustable Mounting Arm

GFD16780Courtesy of FORD MOTOR COMPANY

  1. 10.

    1. 1.

      Remove the floor crane and length of chain with connecting links.

      Use the General Equipment: Floor Crane

    1. 2.

      Remove Special Service Tool: 303-1246 Engine Spreader Bar,303-1634 Lift Eyes (2).
GFD16794Courtesy of FORD MOTOR COMPANY

4WD 

  1. 11.

    Using the bolts, draw the PTU up to the transmission.

    Torque

    : 66 lb.ft (90 Nm)

GFD16907Courtesy of FORD MOTOR COMPANY

  1. 12.

    Install the bracket and the bolts.

    Torque:

    Bracket-to-engine block bolts: 35 lb.ft (48 Nm)

    Bracket -to-PTU bolts: 59 lb.ft (80 Nm)

GFD16791Courtesy of FORD MOTOR COMPANY

  1. 13.

    Install the heat shield and the bolts.

    Torque

    : 97 lb.in (11 Nm)

GFD16790Courtesy of FORD MOTOR COMPANY

2WD/4WD 

  1. 14.

    NOTE: Using the crankshaft pulley bolt, turn the engine clockwise.

    Install the new torque converter nuts.

    Torque

    : 35 lb.ft (48 Nm)

GFD16908Courtesy of FORD MOTOR COMPANY

  1. 15.

    Install the access cover and the retainers.
GFD16788Courtesy of FORD MOTOR COMPANY

  1. 16.

    Install the starter and the studbolts.

    Torque

    : 35 lb.ft (48 Nm)

GFD16787Courtesy of FORD MOTOR COMPANY

  1. 17.

    Install the bracket and the nuts.

    Torque

    : 17 lb.ft (23 Nm)

GFD16786Courtesy of FORD MOTOR COMPANY

  1. 18.

    1. 1.

      Attach the wiring harness retainers.

    1. 2.

      Connect the starter electrical connector.

    1. 3.

      Connect the starter cable and install the nut.

      Torque

      : 106 lb.in (12 Nm)

    1. 4.

      Position the starter cable protective cover.
GFD16909Courtesy of FORD MOTOR COMPANY

  1. 19.

    • Connect the transmission electrical connector.
    • Attach the wiring harness retainers.
GFD16784Courtesy of FORD MOTOR COMPANY

  1. 20.

    • Attach the wiring harness retainer.
    • If equipped, attach the PTU vent hose retainer.
GFD16783Courtesy of FORD MOTOR COMPANY

  1. 21.

    Attach the wiring harness retainers.
GFD16489Courtesy of FORD MOTOR COMPANY

  1. 22.

    1. 1.

      Connect the generator cable and install the nut.

      Torque

      : 159 lb.in (18 Nm)

    1. 2.

      Position the generator cable protective cover.

    1. 3.

      Connect the generator electrical connector.
GFD16910Courtesy of FORD MOTOR COMPANY

  1. 23.

    Install a new RH catalytic converter gasket.
GFD16729Courtesy of FORD MOTOR COMPANY

  1. 24.

    1. 1.

      Install the RH catalytic converter.

    1. 2.

      Install new RH catalytic converter nuts.

      Torque

      : 30 lb.ft (40 Nm)

GFD16730Courtesy of FORD MOTOR COMPANY

  1. 25.

    1. 1.

      Install.

      Torque

      : 22 lb.ft (30 Nm)

    1. 2.

      Tighten.

      Torque

      : 35 lb.ft (48 Nm)

GFD16731Courtesy of FORD MOTOR COMPANY

  1. 26.

    Connect the RH HO2S and RH catalyst monitor sensor electrical connectors.
GFD16699Courtesy of FORD MOTOR COMPANY

  1. 27.

    Install a new LH catalytic converter gasket.
GFD16696Courtesy of FORD MOTOR COMPANY

  1. 28.

    • Install the LH catalytic converter.
    • Install new LH catalytic converter nuts.

      Torque

      : 30 lb.ft (40 Nm)

GFD16697Courtesy of FORD MOTOR COMPANY

  1. 29.

    1. 1.

      Apply anti-seize to thread of sensor.

      Material

      : High Temperature Nickel Anti-Seize Lubricant / XL-2

    1. 2.

      Using the special tool, install the LH HO2S.

      Use Special Service Tool: 303-476 (T94P-9472-A) Socket, Exhaust Gas Oxygen Sensor.

      Torque

      : 35 lb.ft (48 Nm)

GFD16698Courtesy of FORD MOTOR COMPANY

  1. 30.

    Install the heat shield and the bolts.

    Torque

    : 89 lb.in (10 Nm)

GFD16660Courtesy of FORD MOTOR COMPANY

  1. 31.

    Connect the LH HO2S and LH catalyst monitor sensor electrical connectors.
GFD16659Courtesy of FORD MOTOR COMPANY

  1. 32.

    Using the powertrain jack, raise the powertrain and subframe assembly into the engine compartment.

    Use the General Equipment: Powertrain Jack

GFD16911Courtesy of FORD MOTOR COMPANY

  1. 33.

    NOTE: The engine mount and bracket are serviced as an assembly. Do not remove the engine mount bracket-to-engine mount bolt, this fastener is not serviceable.

    1. 1.

      Install the engine mount and bracket assembly and the nuts.

      Torque

      : 59 lb.ft (80 Nm)

    1. 2.

      Install the bolts and nut.

      Torque:

      Nut: 66 lb.ft (90 Nm)

      Bolt: 81 lb.ft (110 Nm)

GFD16598Courtesy of FORD MOTOR COMPANY

  1. 34.

    Install the transmission mount bolts.

    Torque

    : 59 lb.ft (80 Nm)

GFD16599Courtesy of FORD MOTOR COMPANY

  1. 35.

    NOTE: Align the reference marks made during removal.
    NOTE: Only tighten the bolts finger tight at this stage.

    Install the new subframe bolts.

GFD16471Courtesy of FORD MOTOR COMPANY

  1. 36.

    NOTE: Align the reference marks made during removal.
    NOTE: Only tighten the bolts finger tight at this stage.

    1. 1.

      Install the subframe brackets and the new subframe bolts.

    1. 2.

      Install the subframe bracket bolts.
GFD16470Courtesy of FORD MOTOR COMPANY

  1. 37.

    NOTE: While tightening the subframe bolts, make sure the front subframe does not move.

    Tighten the subframe bolts.

    Torque

    : 173 lb.ft (235 Nm)

GFD16471Courtesy of FORD MOTOR COMPANY

  1. 38.

    1. 1.

      Tighten.

      Torque:

      Stage 1: 76 lb.ft (103 Nm)

      Stage 2: 270°

    1. 2.

      Tighten.

      Torque

      : 35 lb.ft (48 Nm)

GFD16470Courtesy of FORD MOTOR COMPANY

  1. 39.

    Install the cooling module support panel and the bolts.

    Torque

    : 177 lb.in (20 Nm)

GFD16165Courtesy of FORD MOTOR COMPANY

  1. 40.

    Install the bolts and nuts.

    Torque

    : 173 lb.ft (235 Nm)

GFD16163Courtesy of FORD MOTOR COMPANY

  1. 41.

    Remove.

    Use the General Equipment: Adjustable Mounting Arm

GFD16780Courtesy of FORD MOTOR COMPANY

  1. 42.

    Remove.

    Use the General Equipment: Powertrain Jack

    Use the General Equipment: Wooden Block

GFD16779Courtesy of FORD MOTOR COMPANY

4WD 

  1. 43.

    Tighten.

    Torque

    : 66 lb.ft (90 Nm)

GFD16912Courtesy of FORD MOTOR COMPANY

  1. 44.

    Position the driveshaft onto the PTU flange and align the marks made during removal.
GFD16608Courtesy of FORD MOTOR COMPANY

  1. 45.

    Install new driveshaft bolt and washer assemblies.

    Torque

    : 26 lb.ft (35 Nm)

GFD16609Courtesy of FORD MOTOR COMPANY

2WD/4WD 

  1. 46.

    Install the exhaust flexible pipes. Refer to: EXHAUST FLEXIBLE PIPE - 2.7L EcoBoost (238kW/324PS).

  1. 47.

    Install the subframe support bracket and the nuts.

    Torque

    : 33 lb.ft (45 Nm)

GFD16466Courtesy of FORD MOTOR COMPANY

  1. 48.

    Install the following items:

  1. 49.

    1. 1.

      Position the tie rod end into the wheel knuckle.

    1. 2.

      Install the new tie rod end nut.

      Torque

      : 111 lb.ft (150 Nm)

    1. 3.

      Tighten the tie rod end jam nut.

      Torque

      : 52 lb.ft (70 Nm)

GFD16913Courtesy of FORD MOTOR COMPANY

  1. 50.

    NOTE: Use the internal or external hex-holding feature to prevent the ball and stud from turning while removing or installing the stabilizer bar link nuts. The link boot seal must not be allowed to twist while tightening the link nuts or damage to the boot seal will occur.

    Position the RH sway bar link and install the new nut.

    Torque

    : 85 lb.ft (115 Nm)

GFD16416Courtesy of FORD MOTOR COMPANY

  1. 51.

    NOTE: Use the internal or external hex-holding feature to prevent the ball and stud from turning while removing or installing the stabilizer bar link nuts. The link boot seal must not be allowed to twist while tightening the link nuts or damage to the boot seal will occur.

    Position the LH sway bar link and install the new nut.

    Torque

    : 85 lb.ft (115 Nm)

GFD16417Courtesy of FORD MOTOR COMPANY

  1. 52.

    Install the LH anti-lock sensor and the bolt.

    Torque

    : 80 lb.in (9 Nm)

GFD16156Courtesy of FORD MOTOR COMPANY

  1. 53.

    Install the A/C compressor, the bolts and the studbolt.

    Torque

    : 18 lb.ft (25 Nm)

GFD16464Courtesy of FORD MOTOR COMPANY

  1. 54.

    Connect the A/C compressor inlet and outlet line fittings and install the nuts.

    Torque

    : 159 lb.in (18 Nm)

GFD16463Courtesy of FORD MOTOR COMPANY

  1. 55.

    • Connect the A/C compressor electrical connectors.
    • Slide the insulator over the A/C compressor electrical connector.
    • Attach the wiring harness retainers.
GFD16610Courtesy of FORD MOTOR COMPANY

  1. 56.

    Position the A/C line bracket onto the generator stud.
GFD16611Courtesy of FORD MOTOR COMPANY

  1. 57.

    Install the generator nut.

    Torque

    : 35 lb.ft (47 Nm)

GFD16460Courtesy of FORD MOTOR COMPANY

  1. 58.

    Connect and attach the engine harness electrical connector.
GFD16459Courtesy of FORD MOTOR COMPANY

  1. 59.

    Connect the transmission fluid cooler tubes to the transmission fluid cooler thermal bypass valve.
GFD16612Courtesy of FORD MOTOR COMPANY

  1. 60.

    Install the transmission fluid cooler tube secondary latches.
GFD16457Courtesy of FORD MOTOR COMPANY

  1. 61.

    NOTE: If the filter housing stem is damaged or missing the oil will flow through the reservoir drain port and a loss  of engine oil pressure will occur.

    Inspect the oil filter housing and stem for damage including cracks or separation of the stem from the housing. If damaged, a new oil filter housing assembly must be installed.

GFD16439Courtesy of FORD MOTOR COMPANY

  1. 62.

      NOTE: Failure to install new oil filter housing-to-engine front cover seals may result in oil leakage.
    • Install new oil filter housing-to-engine front cover seals and lubricate with clean engine oil.

      Material

      : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.) / XO-5W30-QSP (U.S.) (WSS-M2C946-A)

      NOTE: Failure to install a new oil filter housing stem-to-oil reservoir drain port seal will result with the oil flowing through the reservoir drain port and a loss  of engine oil pressure.
    • Install a new oil filter housing stem-to-oil reservoir drain port seal and lubricate with clean engine oil.

      Material

      : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.) / XO-5W30-QSP (U.S.) (WSS-M2C946-A)

GFD16440Courtesy of FORD MOTOR COMPANY

  1. 63.

    1. 1.

      Install a new oil filter element.

    1. 2.

      Install the oil filter housing.

      Torque

      : 18 lb.ft (24 Nm)

GFD16441Courtesy of FORD MOTOR COMPANY

  1. 64.

    1. 1.

      Connect the high-pressure fuel pump fuel feed tube quick release coupling. Refer to: QUICK RELEASE COUPLING - 2.7L EcoBoost (238kW/324PS).

    1. 2.

      Connect the EVAP tube quick release coupling. Refer to: QUICK RELEASE COUPLING - 2.7L EcoBoost (238kW/324PS).
GFD16456Courtesy of FORD MOTOR COMPANY

  1. 65.

    NOTE: When removing or installing the high-pressure fuel pump noise insulator, spreading the openings will reduce the risk of damage.

    Install the high-pressure fuel pump noise insulator.

GFD16455Courtesy of FORD MOTOR COMPANY

  1. 66.

    • Connect the engine wiring harness electrical connector and retainer.
    • Connect the PCM electrical connector.
GFD16129Courtesy of FORD MOTOR COMPANY

  1. 67.

    1. 1.

      Install the ground wire and the bolt.

      Torque

      : 159 lb.in (18 Nm)

    1. 2.

      Attach the wiring harness retainers.
GFD16454Courtesy of FORD MOTOR COMPANY

  1. 68.

    1. 1.

      Connect the lower radiator hose.

      Use the General Equipment: Hose Clamp Remover/Installer

    1. 2.

      Connect the heater hose.

      Use the General Equipment: Hose Clamp Remover/Installer

    1. 3.

      Attach the heater hose retainer.

    1. 4.

      Install the bolt.

      Torque

      : 80 lb.in (9 Nm)

GFD16453Courtesy of FORD MOTOR COMPANY

  1. 69.

    1. 1.

      Install the radiator hose onto the engine and retaining tab.

    1. 2.

      Tighten the radiator hose clamp.

      Torque

      : 48 lb.in (5.4 Nm)

    1. 3.

      Attach the heater hose retainer.
GFD16613Courtesy of FORD MOTOR COMPANY

  1. 70.

    1. 1.

      Attach the cable to the transmission control lever.

    1. 2.

      Position the cable and install the bolt.

      Torque

      : 62 lb.in (7 Nm)

GFD16451Courtesy of FORD MOTOR COMPANY

  1. 71.

    Connect the vacuum tube quick release couplings. Refer to: QUICK RELEASE COUPLING - 2.7L EcoBoost (238kW/324PS).
GFD16450Courtesy of FORD MOTOR COMPANY

  1. 72.

    Install the bolts and attach the wiring harness retainers.

    Torque

    : 106 lb.in (12 Nm)

GFD16127Courtesy of FORD MOTOR COMPANY

  1. 73.

    Install the nuts and connect the electrical connector.

    Torque

    : 106 lb.in (12 Nm)

GFD16126Courtesy of FORD MOTOR COMPANY

  1. 74.

    Close the cover.
GFD16424Courtesy of FORD MOTOR COMPANY

  1. 75.

    • Position the top part of junction box.
    • Latch the tabs.
GFD16425Courtesy of FORD MOTOR COMPANY

  1. 76.

    Install the ground cable and studbolt.

    Torque

    : 106 lb.in (12 Nm)

GFD16123Courtesy of FORD MOTOR COMPANY

  1. 77.

    Install the following items:

  1. 78.

    1. 1.

      Install the engine appearance cover and the nut.

      Torque

      : 42 lb.in (4.8 Nm)

    1. 2.

      Install the bolt.

      Torque

      : 93 lb.in (10.5 Nm)

GFD16449Courtesy of FORD MOTOR COMPANY

  1. 79.

    NOTE: RH side shown in illustration, LH side similar.

    Position the splash shield and install the fasteners on both sides.

GFD15933Courtesy of FORD MOTOR COMPANY

  1. 80.

    Install the underbody shields and the retainers.
GFD16142Courtesy of FORD MOTOR COMPANY

  1. 81.

    If equipped, install the underbody shields and the retainers.
GFD16036Courtesy of FORD MOTOR COMPANY

  1. 82.

    Install the front underbody shield and the retainers.
GFD16141Courtesy of FORD MOTOR COMPANY

  1. 83.

    Install the underbody shields and the retainers.
GFD16448Courtesy of FORD MOTOR COMPANY

  1. 84.

    Install the front wheels and tires. Refer to: Wheel and Tire .

  1. 85.

    1. 1.

      Remove.

    1. 2.

      Install.
GFD16421Courtesy of FORD MOTOR COMPANY

  1. 86.

    Install the upper air deflector and the retainers.
GFD16139Courtesy of FORD MOTOR COMPANY

  1. 87.

    Position steering column shaft and install a new bolt.

    Torque

    : 18 lb.ft (25 Nm)

GFD16426Courtesy of FORD MOTOR COMPANY

  1. 88.

    Remove the holding device.
GFD16121Courtesy of FORD MOTOR COMPANY

  1. 89.

    Fill the engine with clean engine oil. Refer to: Specifications .

    Material

    : Motorcraft® SAE 5W-30 Premium Synthetic Blend Motor Oil (U.S.) / XO-5W30-QSP (U.S.) (WSS-M2C946-A)

GFD16442Courtesy of FORD MOTOR COMPANY

  1. 90.

    After filling the engine with oil, the oil must flow from the main chamber of the oil pan, through a check valve into the smaller side chamber to correctly register the oil level on the oil level indicator. This may take up to 15 minutes.
GFD16433Courtesy of FORD MOTOR COMPANY

  1. 91.

    Check the oil level and adjust as necessary.
GFD16443Courtesy of FORD MOTOR COMPANY

  1. 92.

    Fill and bleed the engine cooling system. Refer to: COOLING SYSTEM DRAINING AND VACUUM FILLING - 2.7L EcoBoost (238kW/324PS).

  1. 93.

    Charge the A/C system. Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging .

  1. 94.

    After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure using a diagnostic scan tool.
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