Reductant Pressure Line: Installation

WARNING: This page is about a different car, the 2013 Ford F-550 Super Duty, 2013 Ford F-450 Super Duty, 2013 Ford F-350 Super Duty, and 2013 Ford F-250 Super Duty. However, it is still accessible from the selected car via links, so may be relevant.

All Vehicles

Position the reductant pressure line in vehicle.
Connect the reductant pressure line to the reductant injector.

Fig 1: Locating Reductant Pressure Line Connector Tabs
Courtesy of FORD MOTOR CO.
NOTE: Make sure the reductant pressure line heat shield is installed back in position. Failure to do so can cause system overheating or freeze up.

Slide the reductant pressure line heat shield back on the reductant pressure connector on the reductant injector.

Fig 2: Locating Reductant Pressure Connector On Reductant Injector
Courtesy of FORD MOTOR CO.
NOTE: Make sure to route the reductant pressure line and attach all the routing clips as noted during removal.

Attach the reductant pressure line routing clips.
NOTE: Inboard frame mounted reductant tank pressure line shown below, outboard similar.

Connect the reductant pressure line heater electrical connector.

Fig 3: Locating Reductant Pressure Line Heater Electrical Connector
Courtesy of FORD MOTOR CO.
NOTE: Inboard frame mounted reductant tank pressure line shown below, outboard similar.

Connect the reductant pressure line to the reductant pump assembly.

Fig 4: Locating Reductant Pressure Line Connector Tabs
Courtesy of FORD MOTOR CO.

Inboard Frame Mounted Reductant Tank
Raise the reductant tank into the vehicle.
Loosely install the 3 reductant tank bolts.

Fig 5: Locating Reductant Tank Bolts
Courtesy of FORD MOTOR CO.
Install the reductant tank bolt.
- Tighten to 20 Nm (177 lb-in).
  
  Fig 6: Locating Reductant Tank Bolt
  Courtesy of FORD MOTOR CO.
Tighten the 3 reductant tank bolts.
- Tighten to 20 Nm (177 lb-in).
  
  Fig 7: Locating Reductant Tank Bolts
  Courtesy of FORD MOTOR CO.
If equipped, install the fuel tank shield. For additional information, refer to Fuel Tank and Filler Pipe - Exploded View in FUEL TANK AND LINES - GASOLINE AND DIESEL .
All Vehicles
NOTE: Inboard frame mounted reductant tank filler hose shown below, outboard similar.

Install the 3 reductant tank filler hose bolts.

Fig 8: Locating Reductant Tank Filler Hose Bolts
Courtesy of FORD MOTOR CO.
NOTE: Inboard frame mounted reductant tank filler hose shown below, outboard similar.

Attach the reductant tank filler hose cap retaining strap to the reductant tank filler hose.

Fig 9: Locating Reductant Tank Filler Hose Cap Retaining Strap
Courtesy of FORD MOTOR CO.
NOTE: Always refill the reductant tank with new reductant to avoid reductant system contamination.

Fill the reductant tank.