Instrument Panel
All vehicles
- If equipped with adjustable pedals, move the pedals to the full forward position.
- If equipped, remove the front floor console. For additional information, refer to CONSOLE - FRONT, FLOOR, NAVIGATOR or CONSOLE - FRONT, FLOOR, EXPEDITION .
- Remove the steering wheel. For additional information, refer to STEERING COLUMN .
- If equipped, remove the RH instrument panel insulator.
- Disconnect the instrument panel insulator lamp.
- Remove the LH and RH lower cowl trim panels.
- Remove the scuff plate.
- Remove the lower cowl trim panel.
- Position the LH and RH door weatherstrip seals aside.
- Remove the LH and RH A-pillar trim panels. For additional information, refer to
INTERIOR TRIM AND ORNAMENTATION
.
Navigator only
- Remove the steering column opening trim panel.
- Remove the screws.
- Release the trim panel from the instrument panel.
- Disconnect the electrical connector, if equipped.
- Position the hood release and parking brake release handles aside.
- Remove the screws.
- Position the release handles aside.
Expedition only
- Remove the steering column opening trim panel.
- Remove the screws.
- Release the trim panel from the instrument panel.
- Remove the hood release handle screw and position aside.
- Remove the instrument panel lower cover.
- Remove the screw from the parking brake handle and position aside.
All vehicles
- Remove the bolts and the steering column reinforcement panel.
- To install, tighten to 9 Nm (80 lb-in).
- Loosen the bolt and disconnect the LH instrument panel bulkhead electrical connector.
- To install, tighten to 5 Nm (44 lb-in).
- Disconnect the LH electrical connectors.
- Disconnect the park brake indicator connector.
- Disconnect the cruise control deactivator and the brake on/off switch electrical connector.
- Disconnect the electrical connector located above the Data Link Connector (DLC).
- Disconnect the steering wheel position sensor electrical connector.
Column shift only
- Disconnect the selector lever cable from the selector lever.
- Remove the selector lever cable and position aside.
- Remove the selector lever cable from the bracket.
- Remove the selector lever cable and retainer from the steering column.
All vehicles
- Remove the steering column shaft pinch bolt and disconnect the steering column shaft from the steering column.
- Discard the bolt.
- To install, tighten the new bolt to 30 Nm (22 lb-ft).
Expedition only
- Remove the floor console bracket bolts and position the floor console bracket aside.
- If equipped, remove the 3 pin-type retainers and the valance panel.
All vehicles
- If equipped, disconnect the Electronic Automatic Temperature Control (EATC) hose from the evaporator case.
- Disconnect the stability control sensor cluster electrical connector.
- Disconnect the wiring harness from the console bracket.
- Remove the satellite radio antenna from the wiring harness, if equipped.
- Remove the RH instrument panel side finish panel.
- Disconnect the RH instrument panel electrical connectors.
- Disconnect the electrical connectors.
- Remove the RH ground bolt.
- Disconnect the in-line antenna connector.
- Lower the glove compartment.
- Disconnect the electrical connectors.
- Remove the 2 RH instrument panel floor brace bolts.
- To install, tighten to 9 Nm (80 lb-in).
- Remove the 2 LH instrument panel floor brace bolts.
- To install, tighten to 9 Nm (80 lb-in).
Navigator only
- Remove the bolts and position the floor console bracket aside.
- Disconnect the electrical connector from the bracket.
- Remove the bracket-to-instrument panel bolts.
- To install, tighten to 9 Nm (80 lb-in).
- Remove the bracket-to-floor bolts.
- To install, tighten to 40 Nm (30 lb-ft).
All vehicles
- Position the carpet aside, remove the bolts and the instrument panel floor braces.
- To install, tighten to 9 Nm (80 lb-in).
Expedition only
- Position the carpet aside, remove the bolts and the instrument panel floor brace.
- To install, tighten to 9 Nm (80 lb-in).
All vehicles
- Remove the instrument panel defroster grille.
- Remove the instrument panel cowl bolts.
- To install, tighten to 28 Nm (21 lb-ft).
- Remove the LH instrument panel bolts.
- To install, tighten to 28 Nm (21 lb-ft).
- Remove the RH instrument panel bolts.
- To install, tighten to 28 Nm (21 lb-ft).
- Remove the instrument panel.
- To install, reverse the removal procedure.
- Transfer parts as needed.
- Make sure to align the trim panel retaining clips to the retaining clip holes in the instrument panel and body.
NOTE:
Navigator shown in illustration, Expedition similar.
NOTE:
Navigator shown in illustration, Expedition similar.
NOTE:
There are 6 electrical connectors, 3 are shown in illustration.
NOTE:
RH brace shown in illustration, LH brace similar to Expedition.
NOTE:
This step requires an assistant.
NOTE:
Two bullet connectors align the instrument panel to the bulkhead.