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Home >> Ford >> 2012 >> Edge Sport, AWD >> Repair and Diagnosis >> Transmission >> Transfer Case - Power Transfer Unit >> Removal >> Power Transfer Unit (PTU)

Power Transfer Unit (PTU)

Fig 1: Exploded View Of Power Transfer Unit
G07402249Courtesy of FORD MOTOR CO.
Item Part Number Description
1 W500741 PTU-to-transaxle bolt (5 required)
2 7086 Compression seal
3 6068 Roll restrictor assembly
4 W711843 Roll restrictor through bolt
5 W706674 Roll restrictor through bolt
6 W500724 Power Transfer Unit (PTU)-to-support bracket bolt (5 required)
7 W700101 Roll restrictor shield nut (2 required)
8 6C038 Roll restrictor shield
9 7A444 PTU support bracket
10 7251 PTU
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the intermediate shaft. For additional information, refer to FRONT DRIVE HALFSHAFTS .
  3. NOTE: Index-mark the driveshaft for installation.
    Fig 2: Locating Driveshaft Bolts
    G06505095Courtesy of FORD MOTOR CO.
  4. Remove the 4 bolts and support the driveshaft with a length of mechanic's wire.
  5. Remove the exhaust flexible pipe and the RH catalytic converter. For additional information, refer to EXHAUST SYSTEM .
  6. Remove the 2 roll restrictor shield nuts and the roll restrictor shield.
    Fig 3: Locating Roll Restrictor Shield Nuts
    G07402251Courtesy of FORD MOTOR CO.
  7. Remove the 2 roll restrictor through bolts and the roll restrictor.
    Fig 4: Locating Roll Restrictor Through Bolts
    G07402252Courtesy of FORD MOTOR CO.
  8. Remove the 5 PTU support bracket bolts and the PTU support bracket.
    Fig 5: Locating PTU Support Bracket Bolts
    G06068123Courtesy of FORD MOTOR CO.
  9. Using a long extension, loosen but do not remove the 2 LH side PTU-to-transaxle bolts.
    Fig 6: Locating LH Side PTU-To-Transaxle Bolts
    G06503421Courtesy of FORD MOTOR CO.
  10. Remove the 3 RH side PTU-to-transaxle bolts and the 2 LH side PTU-to-transaxle bolts previously loosened.
    Fig 7: Locating RH Side PTU-To-Transaxle Bolts
    G06503422Courtesy of FORD MOTOR CO.
  11. Separate the PTU from the transaxle and remove it from the vehicle.
  12. NOTE: A new compression seal must be installed whenever the PTU is removed from the vehicle.
    Fig 8: Locating Compression Seal
    G06064426Courtesy of FORD MOTOR CO.
  13. Using a suitable tool, remove the compression seal and discard.