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Home >> Ford >> 2011 >> Ranger 2D Pickup, Standard >> Repair and Diagnosis >> External Pages >> Different car >> Section 217 (Supplemental Restraint System) >> Removal And Installation >> Occupant Classification Sensor >> Removal and Installation

Removal and Installation

WARNING: This page is about a different car, the 2009 Ford Ranger. However, it is still accessible from the selected car via links, so may be relevant.
WARNING: Never disassemble or tamper with safety belt buckle/retractor pretensioners or adaptive load limiting retractors or probe the electrical connectors. Failure to follow this instruction may result in the accidental deployment of the safety belt pretensioners or adaptive load limiting retractors which increases the risk of serious personal injury or death.
NOTE: To prevent system failure, it is necessary to carry out the Occupant Classification Sensor (OCS) system reset when a front passenger seat cushion is disassembled, a new trim cover installed or an OCS  system service kit is installed. A scan tool is used to carry out the OCS  system reset command.
NOTE: Occupant Classification Sensor (OCS) system components (seat cushion foam pad, bladder with pressure sensor and Occupant Classification System Module (OCSM)) are calibrated to each other and are serviced as an assembly. The OCS  system components are not to be installed separately. If a new OCS  system, OCS  system component or seat cushion foam pad are needed, a new OCS  system service kit (seat cushion foam pad, bladder with pressure sensor, OCSM  and seat wiring harness) must be installed as an assembly.
NOTE: The air bag warning indicator illuminates when the correct Restraints Control Module (RCM) fuse is removed and the ignition is ON.
NOTE: The Supplemental Restraint System (SRS) must be fully operational and free of faults before releasing the vehicle to the customer.
  1. Depower the SRS  . For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM (SRS) DEPOWERING AND REPOWERING .
  2. Remove the passenger seat. For additional information, refer to SEATING .
  3. Remove the seat backrest. For additional information, refer to SEATING .
  4. NOTE: Note position of wire routing for installation.
    Fig 1: Locating Seat Wiring Harness Retainer Clip And Seat Wiring Harness Connector
    G06182754Courtesy of FORD MOTOR CO.
  5. Release the seat wiring harness retainer clip and detach the seat wiring harness connector from the seat cushion frame.
  6. Release the cushion trim cover rear J-clip.
  7. Remove the 4 seat track-to-cushion frame bolts and the seat track assembly.
  8. Release the remaining cushion trim cover J-clips.
    Fig 2: Locating Cushion Trim Cover J-Clips
    G06182755Courtesy of FORD MOTOR CO.
  9. NOTE: An Occupant Classification Sensor (OCS) system service kit has the OCS  system bladder attached to the seat cushion foam pad. Do not separate the OCS  system bladder from the seat cushion foam pad. Failure to do so can result in component failure.
    Fig 3: Locating Hog Rings
    G06184285Courtesy of FORD MOTOR CO.
  10. Remove the hog rings and the cushion trim cover from the seat cushion foam pad.
  11. NOTE: Note position of wire routing for installation.
    Fig 4: Locating Seat Wiring Harness Routing Clips
    G06182815Courtesy of FORD MOTOR CO.
  12. Release the 2 seat wiring harness routing clips from the cushion frame.
  13. Release the pressure sensor bracket retainer and slide the pressure sensor off the bracket.
    Fig 5: Locating Pressure Sensor Bracket Retainer
    G06182816Courtesy of FORD MOTOR CO.
  14. Remove the OCSM  .
    1. Remove the 2 screws from the OCSM  .
    2. Release the OCSM  bracket retainer and slide the OCSM  off the bracket.
      Fig 6: Identifying OCSM Screws
      G06182817Courtesy of FORD MOTOR CO.
  15. NOTE: A production Occupant Classification Sensor (OCS) system bladder is shown in illustration. An OCS  system service kit has the OCS  system bladder attached to the seat cushion foam pad. Do not separate the OCS  system bladder from the seat cushion foam pad. Failure to do so can result in component failure.
    Fig 7: Locating OCS System Bladder Pin-Type Retainers
    G06182818Courtesy of FORD MOTOR CO.
  16. Release the 3 OCS  system bladder pin-type retainers from the seat cushion frame.
  17. NOTE: Note position of wire routing for installation.
  18. Route the OCS  system bladder hose and pressure sensor, OCSM  and seat wiring harness out through the seat cushion pan opening.