Disassembly and Assembly

WARNING: This page is about a different variant/trim than selected.

Fig 1: Disassembled View Of Countershaft Components

Courtesy of FORD MOTOR CO.

PARTS DESCRIPTION CHART

Item	Part Number	Description
1	7025	Countershaft front bearing
2	7113	Countershaft
3	7025	Countershaft rear bearing
4	-	Thrust washer
5	7117	Spacer
6	7025	6th gear needle bearing
7	7146	6th gear
8	7107	Synchronizer blocking ring assemblies
9	-	Synchronizer blocking rings (part of 7107)
10	-	Synchronizer inner cones (part of 7107)
11	-	Synchronizer outer cones (part of 7107)
12	7124	5th/6th synchronizer assembly
13	7A082	Snap ring
14	7117	Spacer
15	7025	5th gear needle bearing
16	7144	5th gear
17	7025	Thrust washer
18	7A082	Snap ring
19	-	Reverse driver gear
20	7A082	Snap ring

Using the Bearing Puller and a press, remove the countershaft rear bearing.

Fig 2: Removing Countershaft Rear Bearing Using Special Tool
Courtesy of FORD MOTOR CO.
Using the Bearing Puller and a press, remove the countershaft front bearing.

Fig 3: Removing Countershaft Front Bearing Using Special Tool
Courtesy of FORD MOTOR CO.
Inspect the countershaft.
- Check the shaft surface for wear or damage. Install a new shaft as necessary.
- Check the gear teeth for wear, pitting, scoring, spalling or fractures. Install new components as necessary.
Using the Bearing Oil Seal Plate and the Bearing Tube Remover/Installer, install the countershaft rear bearing.

Fig 4: Installing Countershaft Rear Bearing Using Special Tools
Courtesy of FORD MOTOR CO.
Using the Drive Pinion Bearing Cone Installer and the Bearing Tube Remover/Installer, install the countershaft front bearing.

Fig 5: Installing Countershaft Front Bearing Using Special Tools
Courtesy of FORD MOTOR CO.