Mechatronic Assembly: Assembly

Mechatronic assembly upper half 

NOTE: Many components and surfaces in the mechatronic valve body are precision machined. Careful handling during disassembly, cleaning, inspection and assembly will prevent unnecessary damage to machined surfaces.
1. Install the clips, caps, valves and spring into each bore. Refer to the preceding exploded views.

Mechatronic assembly lower half 

NOTE: Many components and surfaces in the mechatronic valve body are precision machined. Careful handling during disassembly, cleaning, inspection and assembly will prevent unnecessary damage to machined surfaces.
2. Install the clips, caps, valves and spring into each bore.
NOTE: Lubricate the O-ring seals of the solenoids with clean transmission fluid when installing them into the valve body.
3. Install the solenoids into their correct bores as indicated during disassembly.
Fig 1: Locating Solenoids
Courtesy of FORD MOTOR CO.
4. Install the solenoid bracket and the 8 bolts.
   • Tighten to 6 Nm (53 lb-in).
Fig 2: Locating Solenoid Bracket Bolts
Courtesy of FORD MOTOR CO.
5. Install the transmission control valves, check balls and filter screens into the mechatronic assembly. Refer to the preceding exploded views.
6. Install a new separator plate.
Fig 3: Locating Separator Plate
Courtesy of FORD MOTOR CO.
7. Assemble the lower half and the upper half of the mechatronic assembly.
8. Loosely install the 19 short bolts into the mechatronic assembly.
Fig 4: Tightening Sequence Of Short Bolts
Courtesy of FORD MOTOR CO.
9. Carefully install the TCM onto the mechatronic assembly.
10. Install the 6 long bolts into the TCM unit. Tighten the bolts in the sequence shown.
    • Tighten to 6 Nm (53 lb-in).
Fig 5: Tightening Sequence Of Long Bolts
Courtesy of FORD MOTOR CO.
11. Tighten the 19 short bolts in the sequence shown.
    • Tighten to 6 Nm (53 lb-in).
Fig 6: Tightening Sequence Of Short Bolts
Courtesy of FORD MOTOR CO.