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Home >> Ford >> 2009 >> Explorer 4.6 8, AWD >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - 6R80 >> Disassembly And Assembly Of Subassemblies >> Intermediate Clutch Assembly >> Disassembly

Intermediate Clutch Assembly: Disassembly

  1. Remove the thrust bearing (T6).
  2. Fig 1: Locating Bearing Race
    GF0022648Courtesy of FORD MOTOR CO.
  3. Remove the intermediate clutch plate snap ring.
  4. Fig 2: Locating Intermediate Clutch Plate Snap Ring
    GF0027443Courtesy of FORD MOTOR CO.
    NOTE: Inspect the friction and steel plates for damage. If damaged, install new components as necessary. If no damage is indicated, the friction and steel plates can be reused.
  5. Remove the intermediate clutch plates.
  6. Fig 3: Locating Intermediate Clutch Plates
    GF0027444Courtesy of FORD MOTOR CO.
  7. Using the special tool, remove and discard the intermediate clutch return spring retainer.
  8. Fig 4: Removing/Installing Intermediate Clutch Return Spring Retainer Using Special Tool (307-525)
    GF0022651Courtesy of FORD MOTOR CO.
  9. Remove the intermediate clutch return spring top plate.
  10. Fig 5: Locating Intermediate Clutch Return Spring Top Plate
    GF0022652Courtesy of FORD MOTOR CO.
  11. Remove the intermediate clutch return spring.
  12. Fig 6: Locating Intermediate Clutch Return Spring
    GF0022653Courtesy of FORD MOTOR CO.
  13. Applying a slight amount of air to the port, remove the intermediate clutch piston.
  14. Fig 7: Locating Intermediate Clutch Piston
    GF0022782Courtesy of FORD MOTOR CO.
  15. Remove and discard the inner and outer intermediate clutch piston O-ring seals.
  16. Fig 8: Locating Inner And Outer Intermediate Clutch Piston O-Ring Seals
    GF0022655Courtesy of FORD MOTOR CO.