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Home >> Ford >> 2009 >> Edge SE, AWD >> Repair and Diagnosis >> External Pages >> Different car >> Section 1744 (Front Disc Brake System) >> Removal And Installation >> Front Brake Caliper >> Installation

Front Brake Caliper: Installation

WARNING: This page is about a different car, the 2009 Ford RV Cutaway, 2009 Ford Econoline, 2009 Ford E450 Super Duty, and 2009 Ford Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Tighten the bottom caliper bolt before tightening the top caliper bolt or damage to guide pins may occur.
    NOTE: Make sure the caliper pin boots are correctly seated to prevent damage to the guide pins.
  1. Position the brake caliper and install the 2 brake caliper guide pin bolts.
    • Tighten to 37 Nm (27 lb-ft).
  2. Using 2 new copper washers, position the brake flexible hose and install the brake caliper flow bolt.
    • Tighten to 40 Nm (30 lb-ft).
  3. Attach the wheel speed sensor wiring harness to the brake flexible hose.
    Fig 1: Locating Wheel Speed Sensor Wiring Harness
    G06136958Courtesy of FORD MOTOR CO.
  4. Bleed the brake caliper. For additional information, refer to BRAKE SYSTEM - GENERAL INFORMATION for component bleeding.
  5. Install the wheel and tire. For additional information, refer to WHEELS & TIRES article.
    • Apply brakes several times to verify correct brake operation.