LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2008 >> Ranger 2D Pickup, 3.0 U, RWD, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Servicing >> Main Control Valve Body >> Installation

Main Control Valve Body: Installation

  1. Install the special tools into the transmission case.
    2. Fig 1: Special Tools
    GF0047263Courtesy of FORD MOTOR CO.
  2. Position the main control valve body, using the 2 special tools as a guide.
    3. Fig 2: Using Special Tools As A Guide
    GF0047264Courtesy of FORD MOTOR CO.
    NOTE: The main control valve body screws will be tightened in later steps.
  3. Loosely install 4 M6 x 45 mm (1.8 in) screws.
    4. Fig 3: M6 x 45 mm (1.8 in) Screws
    GF0047265Courtesy of FORD MOTOR CO.
    NOTE: The main control valve body screws will be tightened in later steps.
  4. Loosely install 2 M6 x 35 mm (1.4 in) screws.
    5. Fig 4: M6 x 35 mm (1.4 in) Screws
    GF0047266Courtesy of FORD MOTOR CO.
  5. Remove the special tools.
    6. NOTE: The main control valve body screws will be tightened in later steps.
  6. Loosely install the M6 x 30 mm (1.2 in) screw.
    7. Fig 5: M6 x 30 mm (1.2 in) Screw
    GF0047267Courtesy of FORD MOTOR CO.
    NOTE: The main control valve body screws will be tightened in later steps.
  7. Loosely install the 16 M6 x 40 mm (1.6 in) main control valve body screws.
    8. Fig 6: M6 x 40 mm (1.6 in) Main Control Valve Body Screws
    GF0047268Courtesy of FORD MOTOR CO.
  8. Tighten the main control valve body screws in the sequence shown in illustration.
    • Tighten to 10 Nm (89 lb-in).
    9. Fig 7: Main Control Valve Body Screws Tightening Sequence
    GF0047269Courtesy of FORD MOTOR CO.
  9. Rotate the manual lever into the NEUTRAL position.
  10. Install the manual control valve detent lever spring.
    1. Position the manual control valve detent lever spring.
    2. Install the manual control valve detent lever spring screw.
      • Tighten to 10 Nm (89 lb-in).
    11. Fig 8: Manual Control Valve Detent Lever Spring And Screw
    GF0047270Courtesy of FORD MOTOR CO.
  11. Install the low/reverse band servo piston and rod.
    12. Fig 9: Low/Reverse Band Servo Piston And Rod
    GF0047271Courtesy of FORD MOTOR CO.
  12. Install the low/reverse band servo cover.
    1. Install the low/reverse band servo cover and gasket.
    2. Loosely install the low/reverse servo piston cover screws.
    13. Fig 10: Low/Reverse Servo Piston Cover And Screw
    GF0047272Courtesy of FORD MOTOR CO.
  13. Tighten the servo cover screws in the sequence shown in illustration.
    • Tighten to 13 Nm (10 lb-ft).
    14. Fig 11: Servo Cover Screws Tightening Sequence
    GF0047273Courtesy of FORD MOTOR CO.
  14. Connect the 6 solenoid electrical connectors.
    1. Connect SSA, SSB, SSC and SSD electrical connectors.
    2. Connect the TCC solenoid electrical connector.
    3. Connect the EPC solenoid electrical connector.
    15. Fig 12: Electrical Connector
    GF0047257Courtesy of FORD MOTOR CO.
    CAUTION: Excessive pressure may break the locating pins.
  15. Install the main control valve body wire harness.
    • Align the retaining pins to the holes in the solenoid clamps and press in the main control valve body wire harness guide and protector.
    16. Fig 13: Wire Harness Guide And Protector
    GF0047256Courtesy of FORD MOTOR CO.
    CAUTION: Lubricate fluid filter O-ring seals with clean automatic transmission fluid or they may be damaged.
  16. Lubricate and install new O-ring seals onto the transmission fluid filter.
    17. Fig 14: Locating O-Ring Seals & Transmission Fluid Filter
    GF0009987Courtesy of FORD MOTOR CO.
  17. Install the transmission fluid filter.
    1. Position the transmission fluid filter on the main control valve body.
    2. Install the transmission fluid filter screw.
      • Tighten to 10 Nm (89 lb-in).
    18. Fig 15: Transmission Fluid Filter And Screw
    GF0047274Courtesy of FORD MOTOR CO.
    NOTE: The transmission fluid pan gasket is reusable. Clean and inspect for damage, if not damaged, the gasket should be reused.
  18. Install the transmission fluid pan.
    1. Position the transmission fluid pan gasket on the transmission fluid pan.
    2. Install and align the transmission fluid pan.
    19. Fig 16: Transmission Fluid Pan Gasket
    GF0047252Courtesy of FORD MOTOR CO.
  19. Loosely install the transmission fluid pan screws.
    20. Fig 17: Transmission Fluid Pan Screws
    GF0047249Courtesy of FORD MOTOR CO.
  20. Tighten the transmission fluid pan screws in a crisscross pattern.
    • Tighten to 10 Nm (89 lb-in).
    21. Fig 18: Transmission Fluid Pan Screws
    GF0047249Courtesy of FORD MOTOR CO.
  21. If equipped, position the servo heat shield over the servos and clip it to the pan rail.
    • Tighten to 10 Nm (89 lb-in).
    22. Fig 19: Identifying Heat Shield & Nut
    GF0009985Courtesy of FORD MOTOR CO.
    NOTE: Start with a minimum of 3.7L (4 qt) clean automatic transmission fluid.
  22. Fill transmission with clean automatic transmission fluid to the correct fluid level.
scientia non olet · About LEMON Manuals