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Extension Housing Gasket: Installation

  1. Clean the extension housing and install a new extension housing gasket. Make sure the park pawl is installed correctly.
  2. Fig 1: Locating Extension Housing Gasket
    GF0015489Courtesy of FORD MOTOR CO.
    NOTE: Make sure the parking lever actuating rod is correctly seated into the case parking rod guide cup.
  3. Install the extension housing and screws.
    • Tighten to 30 Nm (22 lb-ft).
  4. Fig 2: Locating Extension Housing And Mounting Screws
    GF0015488Courtesy of FORD MOTOR CO.
  5. Using the special tools, install the output flange.
  6. Fig 3: Installing Output Shaft Flange Using Special Tools (307-404) & (205-479)
    GF0015486Courtesy of FORD MOTOR CO.
  7. Install a new nut.
    • Tighten to 130 Nm (96 lb-ft).
  8. Fig 4: Removing Driveshaft Nut
    GF0015482Courtesy of FORD MOTOR CO.
  9. Loosely install the transmission insulator-to-extension housing center screw.
  10. Fig 5: Locating Transmission Mount Center Screw
    GF0015487Courtesy of FORD MOTOR CO.
  11. Position the transmission crossmember in the vehicle and loosely install the transmission crossmember-to-floor pan screws.
  12. Fig 6: Locating Transmission Crossmember-To-Floor Pan Screws
    G03982786Courtesy of FORD MOTOR CO.
    NOTE: The transmission support insulator must be neutralized.
  13. Slide the transmission support insulator forward, rearward and side-to-side until the gaps between the transmission support insulator snubber and crossmember are equal.
  14. With the transmission support insulator neutralized, tighten the transmission crossmember-to-floor pan screws.
    • Tighten to 63 Nm (46 lb-ft).
  15. Fig 7: Locating Transmission Crossmember-To-Floor Pan Screws
    G03982786Courtesy of FORD MOTOR CO.
  16. With the transmission support insulator neutralized, tighten the transmission insulator-to-extension housing center screw.
    • Tighten to 70 Nm (52 lb-ft).
  17. Fig 8: Locating Transmission Mount Center Bolt
    GF0014721Courtesy of FORD MOTOR CO.
  18. Install the catalytic converter assembly. For additional information, refer to EXHAUST SYSTEM article.
  19. Install the driveshaft. For additional information, refer to DRIVESHAFT article.
  20. Check the transmission fluid level. For additional information, refer to Transmission Fluid Level Check .