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Home >> Ford >> 2008 >> Focus SE, 4D Sedan, Standard >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> In-Vehicle Servicing >> Intake Manifold >> Removal

Intake Manifold: Removal

  1. With vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Remove the Air Cleaner (ACL) outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
  3. Remove the front impact severity sensor. For additional information, refer to SUPPLEMENTAL RESTRAINT SYSTEM article.
  4. Remove the transaxle fluid indicator.
  5. Remove the lower intake manifold bolt.
  6. Fig 1: Locating Lower Intake Manifold Bolt
    GF0039241Courtesy of FORD MOTOR CO.
  7. Remove the oil level indicator and tube. For additional information, refer to Oil Level Indicator and Tube .
  8. Disconnect the Engine Oil Pressure (EOP) switch electrical connector and detach the wire harness retainer from the starter stud bolt.
  9. Disconnect the electronic throttle control electrical connector.
  10. Disconnect the fuel vapor return hose.
  11. Disconnect the power brake booster vacuum tube.
    • Depress the quick release locking ring.
    • Pull the vacuum tube out of the quick release fitting.
  12. Fig 2: Locating Power Brake Booster Vacuum Tube And Quick Release Locking Ring
    GF0024064Courtesy of FORD MOTOR CO.
  13. Disconnect the Manifold Absolute Pressure (MAP) sensor electrical connector.
  14. Detach and disconnect the Knock Sensor (KS) electrical connector.
  15. If equipped, disconnect the swirl control valve solenoid electrical connector.
  16. If equipped, disconnect the swirl control valve sensor electrical connector.
  17. Detach all the wiring harness pin-type retainers from the intake manifold.
  18. NOTE: The 2 intake manifold bolts differ in length from rest of the bolts and also retain a crash bracket to the intake manifold. The 2 bolts are equipped with an attachment feature that allows them to be loosened but remain attached to the intake manifold. Do not attempt to remove the 2 bolts or the crash bracket from the intake manifold.
  19. Loosen the 2 intake manifold bolts.
  20. Fig 3: Identifying Bolts
    GF0043074Courtesy of FORD MOTOR CO.
  21. Remove the 5 intake manifold bolts.
  22. Fig 4: Identifying Bolts
    GF0043075Courtesy of FORD MOTOR CO.
  23. Disconnect the PCV hose and remove the intake manifold.