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Exhaust System - Exploded View

NOTE: Vehicle body removed for clarity.
Fig 1: Exploded View Of Exhaust System With Torque Specifications - 4.0L Explorer Sport Trac
GF0027678Courtesy of FORD MOTOR CO.
Item Part Number Description
1 5212 Tailpipe
2 5221 Tailpipe-to-muffler assembly Torca® clamp
3 5K214 Muffler assembly
4 5G215 Muffler-to-catalytic converter bolt (2 required)
5 5E241 Gasket
6 N807634 Muffler-to-catalytic converter nut (2 required)
7 5F250 Exhaust Y-pipe-dual catalytic converter
8 5F472 Heated oxygen sensors (HO2S) (2 required)
9 5G444 Catalyst monitor sensors (2 required)
10 - Muffler inlet pipe (part of 5K244)
11 5A281 Exhaust coupler (service part)
12 - Muffler (part of 5K244)
13 - Muffler inlet pipe with welded on exhaust coupler (service part) (part of 5D256)
14 - Muffler (service part) (part of 5D256)
NOTE: Vehicle body removed for clarity.
Fig 2: Exploded View Of Exhaust System With Torque Specifications - 4.6L Explorer Sport Trac
GF0027679Courtesy of FORD MOTOR CO.
Item Part Number Description
1 5202 Tailpipe
2 5221 Tailpipe-to-muffler assembly Torca® clamp
3 5K214 Muffler assembly
4 5G215 Muffler-to-catalytic converter bolt (2 required)
5 5E241 Gasket
6 N807634 Muffler-to-catalytic converter nut (2 required)
7 5F250 Exhaust Y-pipe-dual catalytic converter
8 5F472 Heated oxygen sensors (HO2S) (2 required)
9 5G444 Catalyst monitor sensors (2 required)
10 - Muffler inlet pipe (part of 5K244)
11 5A281 Exhaust coupler (service part)
12 - Muffler (part of 5K244)
13 - Muffler inlet pipe with welded on exhaust coupler (service part) (part of 5D256)
14 - Muffler (service part) (part of 5D256)
NOTE: Vehicle body removed for clarity.
NOTE: Premier exhaust shown, standard exhaust similar.
Fig 3: Exploded View Of Exhaust System With Torque Specifications - 4.0L Explorer/Mountaineer
GF0027680Courtesy of FORD MOTOR CO.
Item Part Number Description
1 5212 Tailpipe
2 5221 Tailpipe-to-muffler assembly Torca® clamp
3 5K214 Muffler assembly
4 5G215 Muffler-to-catalytic converter bolt (2 required)
5 5E241 Gasket
6 N807634 Muffler-to-catalytic converter nut (2 required)
7 5F250 Exhaust Y-pipe-dual catalytic converter
8 5F472 Heated oxygen sensors (HO2S) (2 required)
9 5G444 Catalyst monitor sensors (2 required)
NOTE: Vehicle body removed for clarity.
NOTE: Premier exhaust shown, standard exhaust similar.
Fig 4: Exploded View Of Exhaust System With Torque Specifications - 4.6L Explorer/Mountaineer
GF0027681Courtesy of FORD MOTOR CO.
Item Part Number Description
1 5202 Tailpipe
2 5221 Tailpipe-to-muffler assembly Torca® clamp
3 5K214 Muffler assembly
4 5G215 Muffler-to-catalytic converter bolt (2 required)
5 5E241 Gasket
6 N807634 Muffler-to-catalytic converter nut (2 required)
7 5F250 Exhaust Y-pipe-dual catalytic converter
8 5F472 Heated oxygen sensors (HO2S) (2 required)
9 5G444 Catalyst monitor sensors (2 required)
  1. For additional information, refer to the appropriate procedures.
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