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Engine System: Installation: Engine: Installation

    WARNING: If equipped with fire suppression system, depower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM article.
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING article.
  2. Using the special tool, install the engine assembly in the vehicle.
    3. Fig 1: Special Tools
    GF0013681Courtesy of FORD MOTOR CO.
    NOTE: When vehicle is raised, verify that the torque converter is correctly seated.
  3. Install the 4 bolts and 1 stud.
    • Tighten to 34 Nm (25 lb-ft).
    4. Fig 2: Transmission Bolts
    GF0013680Courtesy of FORD MOTOR CO.
  4. Attach the wiring harness to the retainers on the transmission.
  5. Connect the output shaft speed sensor, transmission range sensor and the turbine shaft speed sensor electrical connectors.
    6. Fig 3: Output Shaft Speed Sensor, Transmission Range Sensor & Turbine Shaft Speed Sensor Electrical Connectors
    GF0013677Courtesy of FORD MOTOR CO.
  6. Connect the heated oxygen sensor (HO2S) and the solenoid body sensor electrical sensors.
    7. Fig 4: HO2S Sensor & Solenoid Body Sensor Electrical Connectors
    GF0013676Courtesy of FORD MOTOR CO.
  7. Raise the transmission and install the transmission insulator.
  8. Install the 2 insulator bolts.
    • Tighten to 90 Nm (66 lb-ft).
    9. Fig 5: Rear Transmission Insulator Bolts
    GF0013675Courtesy of FORD MOTOR CO.
  9. Lower the transmission and install the 2 transmission insulator nuts.
    • Tighten to 30 Nm (22 lb-ft).
    10. Fig 6: Rear Transmission Insulator Nuts
    GF0013674Courtesy of FORD MOTOR CO.
    NOTE: LH shown, RH similar.
  10. Install the 2 engine mount nuts.
    • Tighten to 90 Nm (66 lb-ft).
    11. Fig 7: Engine Mount Nut
    GF0013607Courtesy of FORD MOTOR CO.
  11. Using the special tool, install the LH HO2S.
    • Tighten to 41 Nm (30 lb-ft).
    12. Fig 8: Heated Oxygen Sensor (HO2S) Special Tool
    GF0013672Courtesy of FORD MOTOR CO.
  12. Connect the LH HO2S electrical connector.
    13. Fig 9: LH HO2S Electrical Connector
    GF0013671Courtesy of FORD MOTOR CO.
  13. Install the 4 torque converter nuts.
    • Rotate the crankshaft to access the nuts.
    • Tighten to 36 Nm (27 lb-ft).
    14. Fig 10: Torque Converter Nut
    GF0013726Courtesy of FORD MOTOR CO.
  14. Install the rubber access plug.
    15. Fig 11: Locating Rubber Access Plug
    GF0003547Courtesy of FORD MOTOR CO.
  15. Install the inspection cover and the 3 bolts.
    • Tighten to 19 Nm (14 lb-ft).
    16. Fig 12: Inspection Cover & Bolts
    GF0013678Courtesy of FORD MOTOR CO.
  16. Install the starter motor and install the upper and lower starter bolts finger-tight.
    • Tighten the upper bolt to 25 Nm (18 lb-ft).
    • Tighten the lower bolt to 25 Nm (18 lb-ft).
    17. Fig 13: Starter Motor Bolt
    GF0013727Courtesy of FORD MOTOR CO.
  17. Connect the starter electrical connections and install the nuts.
    • Tighten the B-terminal nut to 12 Nm (9 lb-ft).
    • Tighten the S-terminal nut to 6 Nm (53 lb-in).
    • Install the solenoid terminal cover.
    18. Fig 14: Starter Motor Electrical Connections
    GF0013728Courtesy of FORD MOTOR CO.
  18. Position the exhaust, install the 4 nuts and remove the support.
    • Tighten to 48 Nm (35 lb-ft).
    19. Fig 15: Exhaust Nuts
    GF0013673Courtesy of FORD MOTOR CO.
  19. Install the power steering pump and the 4 bolts.
    • Tighten to 25 Nm (18 lb-ft).
    20. Fig 16: Power Steering Pump Bolts
    GF0013669Courtesy of FORD MOTOR CO.
  20. Install the A/C compressor and the 3 bolts.
    • Tighten to 25 Nm (18 lb-ft).
    21. Fig 17: A/C Compressor Bolts
    GF0013668Courtesy of FORD MOTOR CO.
  21. Connect the A/C compressor electrical connector.
    22. Fig 18: A/C Compressor Electrical Connector
    GF0013667Courtesy of FORD MOTOR CO.
  22. Connect the engine wiring harness retainers to the A/C compressor.
    23. Fig 19: Engine Wiring Harness Retainers
    GF0013666Courtesy of FORD MOTOR CO.
  23. Connect the crankshaft position (CKP) sensor electrical connector.
    24. Fig 20: Crankshaft Position (CKP) Sensor Electrical Connector
    GF0013729Courtesy of FORD MOTOR CO.
  24. Position the transmission oil cooler tubes and install the bolt.
    • Tighten to 15 Nm (11 lb-ft).
    25. Fig 21: Transmission Cooler Tube Support Bracket Bolt
    GF0013664Courtesy of FORD MOTOR CO.
  25. Install the transmission cooler tube support bracket.
    • Tighten to 10 Nm (89 lb-in).
    26. Fig 22: Transmission Cooler Tube Support Bracket Nut
    GF0013663Courtesy of FORD MOTOR CO.
  26. Install the power steering tube bracket.
    • Tighten to 10 Nm (89 lb-in).
    27. Fig 23: Power Steering Tube Bracket
    GF0013665Courtesy of FORD MOTOR CO.
    CAUTION: The oil cooler must be replaced or severe damage to the engine can occur.
  27. If equipped, install a new oil cooler and oil cooler hoses. For additional information, refer to Oil Cooler .
  28. Connect the power steering pressure (PSP) switch electrical connector.
    29. Fig 24: Power Steering Pressure (PSP) Switch Electrical Connector
    GF0013662Courtesy of FORD MOTOR CO.
  29. Connect the power steering electrical connector.
    30. Fig 25: Block Heater Electrical Connector
    GF0013660Courtesy of FORD MOTOR CO.
  30. If equipped, connect the block heater electrical connector.
  31. Connect the oil pressure sender electrical connector.
    32. Fig 26: Oil Pressure Sender Electrical Connector
    GF0013661Courtesy of FORD MOTOR CO.
  32. Install the 2 top bellhousing bolts.
    • Tighten to 48 Nm (35 lb-ft).
    33. Fig 27: Top Transmission Bolts
    GF0013682Courtesy of FORD MOTOR CO.
  33. Install the cooling fan. For additional information, refer to ENGINE COOLING article.
    34. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
  34. Connect the lower radiator hose.
    35. Fig 28: Lower Radiator Hose
    GF0013659Courtesy of FORD MOTOR CO.
  35. Connect the upper radiator hose to the hose connection.
    36. Fig 29: Upper Radiator Hose
    GF0013658Courtesy of FORD MOTOR CO.
  36. Connect the PCM electrical connectors.
    37. Fig 30: PCM Electrical Connectors
    GF0013652Courtesy of FORD MOTOR CO.
  37. Position the ground strap and install the bolt.
    • Tighten to 10 Nm (89 lb-in).
    38. Fig 31: Ground Strap
    GF0013657Courtesy of FORD MOTOR CO.
    NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
  38. Connect the heater hoses.
    39. Fig 32: Heater Hoses
    GF0013656Courtesy of FORD MOTOR CO.
  39. Connect the A/C low charge protection switch electrical connector.
    40. Fig 33: A/C Low Charge Protection Switch Electrical Connector
    GF0013655Courtesy of FORD MOTOR CO.
  40. Connect the A/C electrical connector.
    41. Fig 34: A/C Electrical Connector
    GF0013654Courtesy of FORD MOTOR CO.
  41. Install the ground strap.
    • Tighten to 10 Nm (89 lb-in).
    42. Fig 35: Ground Wire Bolt
    GF0013653Courtesy of FORD MOTOR CO.
  42. Attach the pin-type retainer and install the generator battery cable and nut.
    • Tighten to 9 Nm (80 lb-in).
    43. Fig 36: Generator Battery Cable & Retainer
    GF0013651Courtesy of FORD MOTOR CO.
  43. Attach the generator battery cable retainer to the RH valve cover stud bolt.
    44. Fig 37: Generator Battery Cable Retainer
    GF0013650Courtesy of FORD MOTOR CO.
  44. Connect the fuel tube spring lock coupling. For additional information, refer to FUEL SYSTEM - GENERAL INFORMATION article.
  45. Connect the 2 hoses and the canister purge valve electrical connection.
    46. Fig 38: Evaporative Emission (EVAP) Canister Purge Valve
    GF0013649Courtesy of FORD MOTOR CO.
  46. Connect the vacuum hose.
    47. Fig 39: Vacuum Hose
    GF0013648Courtesy of FORD MOTOR CO.
  47. Install the air cleaner and outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING article.
  48. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE article.
  49. Install the support bracket and the 2 nuts.
    • Tighten to 10 Nm (89 lb-in).
    50. Fig 40: Support Bracket & Nuts
    GF0013647Courtesy of FORD MOTOR CO.
  50. Install the wiper mounting arm and pivot shaft. For additional information, refer to WIPERS AND WASHERS article.
  51. Fill the crankcase with clean engine oil.
  52. Connect both battery cables. For additional information, refer to CHARGING SYSTEM - GENERAL INFORMATION article.
  53. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING article.
  54. Install the hood.
    55. WARNING: If equipped with fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM article.
  55. If equipped with fire suppression system, repower the system.
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