LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2007 >> Crown Victoria Police Interceptor >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Pump and Intermediate Clutch Piston >> Assembly

Pump and Intermediate Clutch Piston: Assembly

  1. Using the special tool, install the front pump seal assembly.
  2. Fig 1: Installing Front Pump Seal Assembly Using Special Tool
    GF0003613Courtesy of FORD MOTOR CO.
    NOTE: The flats on the inner fluid pump gear have steps that must face the pump body or damage will result.
  3. Install the inner and outer fluid pump gerotor gears.
  4. Fig 2: Identifying Inner And Outer Fluid Pump Gerotor Gears
    G03888776Courtesy of FORD MOTOR CO.
    NOTE: The reverse clutch cylinder seal rings are larger than the forward clutch cylinder seals.
    NOTE: Note that the new seals are square cut on the ends.
  5. Install the seal rings.
  6. Fig 3: Locating Seal Rings
    G04584564Courtesy of FORD MOTOR CO.
  7. Install a new front pump seal.
  8. Fig 4: Front Pump Seal
    GF0003612Courtesy of FORD MOTOR CO.
  9. Assemble the front pump.
    1. Position the pump support to the pump body assembly.
    2. Install the bolts.
      • Tighten to 23 Nm (17 lb-ft).
  10. Fig 5: Identifying Front Pump Bolts
    GF0003614Courtesy of FORD MOTOR CO.
    CAUTION: The piston bleed hole must be aligned with the half moon shape in the pump body. Shift problems may occur if installed incorrectly.
    NOTE: The piston bleed hole is the only round hole in the pump body.
  11. Install the intermediate clutch piston.
  12. Fig 6: Identifying Intermediate Clutch Piston
    G03888770Courtesy of FORD MOTOR CO.
  13. Once the pump is installed correctly, the bleed hole will be aligned with the pump body as shown.
  14. Fig 7: Aligning Bleed Hole With Pump Body
    GF0003615Courtesy of FORD MOTOR CO.