Forward Clutch Cylinder: Assembly

NOTE: The lip on the seal faces toward the bottom of the cylinder. Make sure the check ball moves freely.

Fig 1: Locating Inner Piston Seal

Courtesy of FORD MOTOR CO.

3. Install the clutch return spring.

NOTE: Lightly coat all the seals with petroleum jelly during assembly.

Fig 2: Installing Piston Assembly

Courtesy of FORD MOTOR CO.

Using the special tool, install the piston assembly.
Install a new inner piston seal.

Fig 3: Installing Inner Piston Seal
Courtesy of FORD MOTOR CO.

CAUTION: Do not fully compress the return spring retainer.

Fig 4: Installing Snap Ring Using Special Tool (307-015)

Courtesy of FORD MOTOR CO.

Using the special tool, install the snap ring.
Install the forward clutch plates.
1. Install the clutch packs.
2. Install the pressure plate.
3. Install the retaining ring.
Fig 5: Identifying Forward Clutch Plates
Courtesy of FORD MOTOR CO.
Using the special tool, measure the clearance between the retaining ring and the clutch cylinder lip.

Fig 6: Measuring Clearance Between Retaining Ring And Clutch Cylinder Lip Using Special Tool (303-D027)
Courtesy of FORD MOTOR CO.

If the clearance is not within specification, selective retaining rings are available. Check the clearance after installing the correct selective retaining ring.

RETAINING RING SPECIFICATION

mm	Inch
1.37-1.47	0.054-0.058
1.65-1.75	0.065-0.069
1.93-2.03	0.076-0.080
2.21-2.31	0.087-0.091
2.49-2.59	0.098-0.102
2.77-2.87	0.109-0.113