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Home >> Ford >> 2006 >> Taurus SE, 3.0 2 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> In-Vehicle Repair >> Oil Pan >> Installation

Oil Pan: Installation

  1. Install the oil pan gasket onto the oil pan.
    Fig 1: Locating Oil Pan Gasket From Oil Pan
    G04709108Courtesy of FORD MOTOR CO.
  2. NOTE: If the oil pan is not secured within 4 minutes, the sealant must be removed and the sealing area cleaned with metal surface cleaner. Allow to dry until there is no sign of wetness or 4 minutes, whichever is longer. Failure to follow this procedure can cause future oil leakage.
    Fig 2: Applying Bead Of Silicone Gasket
    G04709109Courtesy of FORD MOTOR CO.
  3. Apply a bead of silicone gasket and sealant in 2 places where the cylinder block meets the front cover and in 2 places where the rear main bearing cap meets the cylinder block.
  4. NOTE: Make sure the fasteners are clean and dry prior to installation.
    Fig 3: Identifying Tightening Sequence Of Oil Pan Bolts
    G04709110Courtesy of FORD MOTOR CO.
  5. Tighten the oil pan bolts to 12 Nm (9 lb-ft) in the sequence shown.
  6. Install the engine inspection plate and the bolt.
    • Tighten to 12 Nm (9 lb-ft).
  7. Position the starter and install the upper and lower bolts hand-tight.
    • Tighten the upper bolt to 25 Nm (18 lb-ft).
    • Tighten the lower bolt to 25 Nm (18 lb-ft).
  8. Position the dual converter Y-pipe and install the 2 Y-pipe to RH exhaust manifold bolts.
    • Tighten to 48 Nm (35 lb-ft).
  9. Install the 2 dual converter Y-pipe to LH exhaust manifold nuts.
    • Tighten to 40 Nm (30 lb-ft).
  10. Position the heat shield and install the 2 nuts.
    • Tighten to 20 Nm (15 lb-ft).
  11. Install the ground strap and bolt onto the RH cylinder head.
    • Tighten to 20 Nm (15 lb-ft).
  12. Install the engine roll restrictor and the 2 bolts.
    • Tighten to 48 Nm (35 lb-ft).
  13. Connect the battery ground cable. For additional information, refer to BATTERY MOUNTING AND CABLES .
  14. Fill the engine with clean engine oil.
  15. Start the engine and check for oil leaks around the oil pan.