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Home >> Ford >> 2006 >> Ranger 2D Pickup, 3.0 U, 4WD, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> In-Vehicle Repair >> Main Control Valve Body >> Installation

Main Control Valve Body: Installation

  1. Install the special tool into the transmission case.
    Fig 1: Identifying Special Tool (307-334, 307-333)
    G04701832Courtesy of FORD MOTOR CO.
  2. Position the main control valve body, using the 2 special tools as a guide.
    Fig 2: Identifying Special Tool (307-334, 307-333)
    G04701833Courtesy of FORD MOTOR CO.
    3. NOTE: The main control valve body screws will be tightened in later steps.
    Fig 3: Locating Main Control Valve Body Screws
    G04701834Courtesy of FORD MOTOR CO.
  3. Loosely install 4 M6 x 45 mm (1.8 in) screws.
    4. NOTE: The main control valve body screws will be tightened in later steps.
    Fig 4: Identifying Main Control Valve Body Screws
    G04701835Courtesy of FORD MOTOR CO.
  4. Loosely install 2 M6 x 35 mm (1.4 in) screws.
  5. Remove the special tools.
    6. NOTE: The main control valve body screws will be tightened in later steps.
    Fig 5: Locating Main Control Valve Body Screws
    G04701836Courtesy of FORD MOTOR CO.
  6. Loosely install the M6 x 30 mm (1.2 in) screw.
    7. NOTE: The main control valve body screws will be tightened in later steps.
    Fig 6: Locating Main Control Valve Body Screws
    G04701837Courtesy of FORD MOTOR CO.
  7. Loosely install the 16 M6 x 40 mm (1.6 in) main control valve body screws.
  8. Tighten the main control valve body screws in the sequence shown in Fig 7.
    • Tighten to 10 N.m (89 lb-in).
      Fig 7: Identifying Main Control Valve Body
      G04701838Courtesy of FORD MOTOR CO.
  9. Rotate the manual lever into the NEUTRAL position.
  10. Install the manual control valve detent lever spring.
    • Position the manual control valve detent lever spring.
    • Install the manual control valve detent lever spring screw.
      • Tighten to 11 Nm (8 lb-ft).
        Fig 8: Identifying Manual Control Valve Detent Lever Spring Screw
        G04701839Courtesy of FORD MOTOR CO.
  11. Install the low/reverse band servo piston and rod.
    Fig 9: Locating Low/Reverse Band Servo Piston & Rod
    G04701840Courtesy of FORD MOTOR CO.
  12. Install the low/reverse band servo cover.
    1. Install the low/reverse band servo cover and gasket.
    2. Loosely install the low/reverse servo piston cover screws.
      Fig 10: Identifying Low/Reverse Band Servo Cover
      G04701841Courtesy of FORD MOTOR CO.
  13. Tighten the servo cover screws in the sequence shown.
    • Tighten to 13 N.m (10 lb-ft).
      Fig 11: Identifying Servo Cover Screws
      G04701842Courtesy of FORD MOTOR CO.
  14. Connect the 6 solenoid electrical connectors.
    1. Connect SSA, SSB, SSC and SSD electrical connectors.
    2. Connect the TCC solenoid electrical connector.
    3. Connect the EPC solenoid electrical connector.
      Fig 12: Identifying Shift Solenoids Electrical Connectors & Torque Converter Clutch
      G04701843Courtesy of FORD MOTOR CO.
    15. CAUTION: Excessive pressure may break the locating pins.
  15. Install the main control valve body wire harness.
    • Align the retaining pins to the holes in the solenoid clamps and press in the main control valve body wire harness guide and protector.
      Fig 13: Identifying Wire Harness Guide And Protector
      G03914729Courtesy of FORD MOTOR CO.
    16. CAUTION: Lubricate fluid filter O-ring seals with clean automatic transmission fluid or they can be damaged.
    Fig 14: Locating O-Ring Seals Onto Transmission Fluid Filter
    G04701845Courtesy of FORD MOTOR CO.
  16. Lube and install new O-ring seals onto the transmission fluid filter.
  17. Install the transmission fluid filter.
    1. Position the transmission fluid filter on the main control valve body.
    2. Install the transmission fluid filter screw.
      • Tighten to 11 N.m (8 lb-ft).
        Fig 15: Identifying Transmission Fluid Filter
        G04701846Courtesy of FORD MOTOR CO.
  18. Install the transmission fluid pan.
    1. Position a new transmission fluid pan gasket on the transmission fluid pan.
    2. Install and align the transmission fluid pan.
      Fig 16: Identifying Transmission Fluid Pan
      G04701847Courtesy of FORD MOTOR CO.
  19. Loosely install the transmission fluid pan screws.
    Fig 17: Locating Transmission Fluid Pan Bolts
    G03914687Courtesy of FORD MOTOR CO.
  20. Tighten the transmission fluid pan screws in a crisscross sequence.
    • Tighten to 16 N.m (12 lb-ft).
      Fig 18: Locating Transmission Fluid Pan Bolts
      G03914687Courtesy of FORD MOTOR CO.
  21. If equipped, position the servo heat shield over the servos and clip it to the pan rail.
    • Tighten to 10 N.m (89 lb-in).
      Fig 19: Identifying Heat Shield & Nut
      G04701850Courtesy of FORD MOTOR CO.
    22. NOTE: Start with a minimum of 3.7 liters (4 quarts) clean automatic transmission fluid.
  22. Fill transmission with clean automatic transmission fluid to the correct fluid level.
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