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Solenoid Body Assembly: Installation

  1. Install new O-ring seals on the solenoid body connector. Lubricate the O-ring seals with clean automatic transmission fluid.
    Fig 1: Identifying O-Ring Seals
    G04696242
    CAUTION: Inspect the transmission case bore to make sure it is free of foreign material and not damaged. If it is damaged, transmission leaks may occur.
  2. Install the solenoid body. Tighten the screws in the sequence shown.
    • Tighten to 8 Nm (71 lb-in).
      Fig 2: Identifying Tightening Sequence For Solenoid Body Screws
      G04696243
    CAUTION: Lubricate the fluid filter seals with clean automatic transmission fluid or they may be damaged.
    NOTE: Make sure the fluid filter seals are correctly seated on the filter.
  3. Lubricate the seals and install the transmission fluid filter.
    • Tighten to 10 Nm (89 lb-in).
      Fig 3: Identifying Transmission Fluid Filter Mounting Screws
      G03948630
    NOTE: The transmission fluid pan gasket is reusable, clean and inspect for damage. If not damaged, the gasket should be reused.
  4. Install the transmission fluid pan and gasket and loosely install the screws.
    Fig 4: Locating Transmission Fluid Pan
    G04696245
  5. Tighten the screws in a crisscross sequence.
    • Tighten to 11 Nm (8 lb-ft).
      Fig 5: Identifying Transmission Fluid Pan Bolts
      G03948629
    CAUTION: Damage will occur to the solenoid body assembly if the screw is tightened above specification.
    NOTE: Always install new O-ring seals on the vehicle harness connector.
    NOTE: Clean the area around the connector to prevent contamination of the solenoid body connector.
    NOTE: Use petroleum jelly to lubricate the O-ring seals to aid in the installation process.
  6. Install and lubricate new O-ring seals on the transmission connector and connect the connector.
    • Tighten to 5 Nm (44 lb-in).
      Fig 6: Locating Transmission Solenoid Electrical Connector
      G04696247
  7. Install the HO2S connector to the front of the transmission pan rail.
    Fig 7: Identifying HO2S Connector Retainer
    G04696248
  8. Connect the HO2S connector and install the sensor wire retaining clip to the RH side of the transmission pan rail.
    Fig 8: Locating HO2S Connectors & Retainer
    G04696249
  9. Fill the transmission. For additional information, refer to TRANSMISSION FLUID DRAIN AND REFILL - AUTOMATED EQUIPMENT  or TRANSMISSION FLUID LEVEL CHECK  in this article.