LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2006 >> Mustang Base, 2D Convertible, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Direct Clutch Drum Assembly >> Disassembly

Direct Clutch Drum Assembly: Disassembly

  1. Remove the direct clutch retaining ring and the direct clutch pressure plate.
    1. Remove the direct clutch retaining ring.
    2. Remove the direct clutch pressure plate.
      Fig 1: Identifying Direct Clutch Retaining Ring
      G04696450
  2. Remove the direct clutch disc pack.
    • Inspect and install new friction plates if worn, damaged or overheated.
      Fig 2: Locating Friction Plates
      G04696451
    WARNING: After removing the retaining ring, use care when releasing the pressure on the springs. Failure to follow these instructions may result in personal injury.
    CAUTION: Do not fully compress the special tool or damage to the spring retainer may occur.
  3. Using the special tool, remove the direct clutch piston retaining ring.
    Fig 3: Locating Direct Clutch Piston Retaining Ring
    G04696452
  4. Relieve the direct clutch spring tension and remove the special tool.
  5. Remove the direct clutch piston spring retainer and the direct clutch piston springs.
    1. Remove the direct clutch piston spring retainer.
    2. Remove the direct clutch piston springs.
      Fig 4: Identifying Direct Clutch Piston Spring Retainer
      G04696453
    WARNING: Air pressure must not exceed 138 kPa (20 psi). Wear safety glasses when using compressed air, and make sure the drum is facing down as shown. Failure to follow these instructions may result in personal injury.
  6. Using compressed air, remove the direct clutch piston from the direct clutch drum.
    • Apply air pressure to the hole in the drum while blocking the other hole with a finger.
      Fig 5: Locating Drum Air Pressure Apply Hole
      G04696454
  7. Remove and discard the direct clutch piston inner and outer seal.
    1. Remove and discard the direct clutch piston inner seal.
    2. Remove and discard the direct clutch piston outer seal.
    • Clean the components as necessary.
      Fig 6: Identifying Direct Clutch Piston Inner And Outer Seal
      G04696455