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Home >> Ford >> 2006 >> Focus ZX4 ST >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine >> In-Vehicle Repair >> Valve Springs >> Removal

Valve Springs: Removal

CAUTION: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.
    CAUTION: If the camshafts and valve tappets are to be reused, mark the location of the valve tappets to make sure they are assembled in their original positions.
    NOTE: The number on the valve tappets only reflects the digits that follow the decimal. For example, a tappet with the number 0.650 has the thickness of 3.650 mm.
  1. Remove the valve tappets. For additional information, refer to VALVE TAPPETS  in this article.
  2. WARNING: Always wear protective goggles when working with compressed air. This can prevent injury. Failure to follow these instructions can result in personal injury.
    CAUTION: Use compressed air at 7 to 10 bars (100-150 psi). Do not disconnect the compressed air from the cylinder until the valve spring, valve spring retainer and valve collet is installed.
  3. Unscrew the spark plug on the cylinder being serviced and connect the compressed air supply.
  4. NOTE: Place all parts in order to one side.
  5. Apply compressed air to the cylinder and remove the valve spring.
    • Using the special tools, compress the valve spring and remove the valve collet, using some grease and a small screwdriver.
    • Remove the valve spring retainer and the valve spring.
      Fig 1: Identifying Special Tools (303-300, 303-350, 303-472)
      G03897813Courtesy of FORD MOTOR CO.