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Main Control Valve Body: Installation

  1. Install the special tool into the transmission case.
    Fig 1: Installing Special Tool Into Transmission Case
    G03914717Courtesy of FORD MOTOR CO.
  2. Position the main control valve body, using the two special tools as a guide.
    Fig 2: Positioning Main Control Valve Body
    G03914718Courtesy of FORD MOTOR CO.
    3. NOTE: The main control valve body screws will be tightened in later steps.
    Fig 3: Installing Screws
    G03914719Courtesy of FORD MOTOR CO.
  3. Loosely install four M6 x 45 mm (1.8 in) screws.
    4. NOTE: The main control valve body screws will be tightened in later steps.
  4. Loosely install two M6 x 35 mm (1.4 in) screws.
    5. Fig 4: Installing Screws
    G03914720Courtesy of FORD MOTOR CO.
  5. Remove the special tools.
    6. NOTE: The main control valve body screws will be tightened in later steps.
    Fig 5: Installing Screw
    G03914721Courtesy of FORD MOTOR CO.
  6. Loosely install the M6 x 30 mm (1.2 in) screw.
    7. NOTE: The main control valve body screws will be tightened in later steps.
    Fig 6: Installing Main Control Valve Body Screws
    G03914722Courtesy of FORD MOTOR CO.
  7. Loosely install the sixteen M6 x 40 mm (1.6 in) main control valve body screws.
  8. Tighten the main control valve body screws in the sequence shown.
    Fig 7: Tightening Sequence & Torque Specification Of Main Control Valve Body Screws
    G03914723Courtesy of FORD MOTOR CO.
  9. Rotate the manual lever into the NEUTRAL position.
  10. Install the manual control valve detent lever spring.
    Fig 8: Manual Lever Nut - With Torque Specification
    G03914724Courtesy of FORD MOTOR CO.
  11. Install the low/reverse band servo piston and rod.
    Fig 9: Installing Low/Reverse Band Servo Piston And Rod
    G03914725Courtesy of FORD MOTOR CO.
  12. Install the low/reverse band servo cover.
    1. Install the low/reverse band servo cover and gasket.
    2. Loosely install the low/reverse servo piston cover screws.
      Fig 10: Installing Low/Reverse Band Servo Cover
      G03914726Courtesy of FORD MOTOR CO.
  13. Tighten the servo cover screws in the sequence shown.
    Fig 11: Tightening Sequence & Torque Specification Of Servo Cover Screws
    G03914727Courtesy of FORD MOTOR CO.
  14. Connect the six solenoid electrical connectors.
    1. Connect SSA, SSB, SSC and SSD electrical connectors.
    2. Connect the torque converter clutch (TCC) solenoid electrical connector.
    3. Connect the electronic pressure control (EPC) solenoid electrical connector.
      Fig 12: Identifying Six Solenoid Electrical Connectors
      G03914711Courtesy of FORD MOTOR CO.
    15. CAUTION: Excessive pressure may break the locating pins.
  15. Install the main control valve body wire harness.
    • Align the retaining pins to the holes in the solenoid clamps and press in the main control valve body wire harness guide and protector.
      Fig 13: Identifying Wire Harness Guide And Protector
      G03914729Courtesy of FORD MOTOR CO.
  16. Install the transmission fluid filter.
    • Install the transmission fluid filter.
    • Install the transmission fluid filter screw.
      Fig 14: Transmission Fluid Filter Screw - With Torque Specification
      G03914699Courtesy of FORD MOTOR CO.
  17. Install the transmission fluid pan.
    1. Position a new transmission fluid pan gasket on the transmission fluid pan.
    2. Install and align the transmission fluid pan.
      Fig 15: Positioning New Transmission Fluid Pan Gasket On Transmission Fluid Pan
      G03914690Courtesy of FORD MOTOR CO.
  18. Tighten the transmission fluid pan screws.
    • Tighten the transmission fluid pan screws in a crisscross sequence.
      Fig 16: Transmission Fluid Pan Screws - With Torque Specification
      G03914691Courtesy of FORD MOTOR CO.
  19. If equipped, position the servo heat shield over the servos and clip it to the pan rail.
    Fig 17: Positioning Servo Heat Shield Over Servos
    G03914692Courtesy of FORD MOTOR CO.
    20. NOTE: Start with a minimum of 3.7 liters (4 quarts) clean automatic transmission fluid.
  20. Fill transmission with clean automatic transmission fluid to the correct fluid level.
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