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Home >> Ford >> 2005 >> Focus ZX3 S >> Repair and Diagnosis >> Engine Mechanical >> Cooling System (Mechanical) >> Engine Cooling System >> Removal And Installation >> Radiator

Removal And Installation: Radiator

MATERIAL SPECIFICATIONS

Item Specification
Motorcraft Premium Gold Engine Coolant VC-7-A or equivalent WSS-M97B51-A1

    ALL VEHICLES 

  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Disconnect the battery ground cable. For additional information, refer to BATTERY, MOUNTING AND CABLES .
  3. Disconnect the dual electric cooling fan electrical connectors.
    Fig 1: Disconnecting Dual Electric Cooling Fan Electrical Connectors
    G03950518Courtesy of FORD MOTOR CO.
  4. Drain the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .
  5. Lift and remove the cooling fan motors and shroud from the retainer brackets and lower from the vehicle.
    Fig 2: Lifting And Removing Cooling Fan Motors And Shroud From Retainer Brackets
    G03950519Courtesy of FORD MOTOR CO.
  6. Disconnect the electrical connector from the horn.
    Fig 3: Disconnecting Electrical Connector From Horn
    G03951007Courtesy of FORD MOTOR CO.
  7. Release the clamp and disconnect the upper hose from the radiator.
    Fig 4: Releasing Clamp And Disconnecting Upper Hose From Radiator
    G03951008Courtesy of FORD MOTOR CO.
  8. Release the clamp and disconnect the lower hose from the radiator.
    Fig 5: Releasing Clamp And Disconnecting Lower Hose From Radiator
    G03951009Courtesy of FORD MOTOR CO.
  9. Remove the push-pins and the lower radiator splash shield.
    Fig 6: Removing Push-Pins And Lower Radiator Splash Shield
    G03951010Courtesy of FORD MOTOR CO.
  10. Vehicles equipped with air conditioning 

  11. Detach and support the air conditioning condenser.
    Fig 7: Detaching And Supporting Air Conditioning Condenser
    G03951011Courtesy of FORD MOTOR CO.
  12. All vehicles 

  13. Detach the wiring harness retaining clip from the radiator support bracket.
    Fig 8: Detaching Wiring Harness Retaining Clip From Radiator Support Bracket
    G03951012Courtesy of FORD MOTOR CO.
  14. Vehicles equipped with automatic transmission 

    NOTE: LH shown, RH similar.
    Fig 9: Detaching Transmission Fluid Cooler From Two RH And One LH Bracket
    G03951013Courtesy of FORD MOTOR CO.
  15. Detach the transmission fluid cooler from the two RH and the one LH bracket.
    • Support the fluid cooler.
  16. All vehicles 

    NOTE: LH shown, RH similar.
    Fig 10: Removing Four Bolts And Lower Core Support
    G03951014Courtesy of FORD MOTOR CO.
  17. Remove the four bolts and the lower core support.
  18. Remove the radiator.
    Fig 11: Removing Radiator
    G03951015Courtesy of FORD MOTOR CO.
  19. To install, reverse the removal procedure.
  20. Fill and bleed the cooling system. For additional information, refer to COOLING SYSTEM DRAINING, FILLING AND BLEEDING .