LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2005 >> Excursion 6.8 S, RWD >> Repair and Diagnosis >> External Pages >> Different variant/trim >> Section 2 (Transfer Case) >> General Procedures >> Transfer Case Draining and Filling

Transfer Case Draining and Filling

WARNING: This page is about a different variant/trim than selected.
  1. Position a suitable container under the transfer case.
  2. Remove the drain plug and drain the transfer case.
    Fig 1: Removing Drain Plug
    G03909631Courtesy of FORD MOTOR CO.
    3. CAUTION: If the correct fill procedures are not followed, a transfer case failure can result.
    NOTE: Fluid level must be just below the fill plug.
    Fig 2: Removing Fill Plug From Rear Of Transfer Case
    G03909632Courtesy of FORD MOTOR CO.
  3. Remove the fill plug from the rear of the transfer case and check the fluid level.
    • If the fluid is below the level, fill with Motorcraft MERCON®-R Multi-Purpose Automatic Transmission Fluid XT-2-QDX or MERCON®-R equivalent.
    4. CAUTION: Do not use air tools.
    Fig 3: Tightening Fill Plugs With Torque Specification
    G03909633Courtesy of FORD MOTOR CO.
  4. Tighten the drain and fill plugs.
scientia non olet · About LEMON Manuals