General Specifications
GENERAL SPECIFICATIONS
| Item | Specification |
|---|---|
| Gear Clearance | |
| 1st gear end play | 0.20 - 0.30 mm (0.007 -0.011 in) |
| 2nd gear end play | 0.06 - 0.16 mm (0.002 - 0.006 in) |
| 3rd gear thrust clearance | 0.18 - 0.31 mm (0.0071 - 0.0122 in) |
| 4th gear end play | 0.20 - 0.30 mm (0.0078 -0.0118 in) |
| 5th gear thrust clearance | 0.06 - 0.16 mm (0.002 - 0.006 in) |
| Synchronizer Ring Clearance | |
| 1st gear clearance (outer ring-to-synchronizer cone) | 0.60 - 1.10 mm (0.023 - 0.043 in) |
| 1st gear clearance (inner ring-to-synchronizer cone) | 0.60 - 0.80 mm (0.023 - 0.031 in) |
| 2nd gear clearance (middle synchronizer ring-to-gear) | 0.60 - 1.20 mm (0.023 - 0.047 in) |
| 2nd gear clearance (outer ring-to-synchronizer cone) | 0.60 - 1.10 mm (0.023 - 0.043 in) |
| 2nd gear clearance (inner ring-to-gear) | 0.70 - 1.10 mm (0.027 - 0.043 in) |
| 3rd gear | 0.90 - 1.45 mm (0.035 - 0.057 in) |
| 4th gear | 0.90 - 1.45 mm (0.035 - 0.057 in) |
| 5th gear | 0.95 - 1.40 mm (0.037 - 0.055 in) |
| Reverse idler gear | 0.95 - 1.40 mm (0.037 - 0.055 in) |
| Input Shaft | |
| End play | 0.00 - 0.06 mm (0.00 - 0.0024 in) |
| Adjustment shim thickness | Refer to TRANSAXLE for shim selection procedure. |
| Mainshaft | |
| End play | 0.00 - 0.06 mm (0.00 - 0.0024 in) |
| Adjustment shim thickness | Refer to TRANSAXLE for shim selection procedure. |
| Reverse Idler Gear | |
| End play | 0.04 - 0.14 mm (0.0016 -0.0060 in) |
| Adjustment shim thickness | Refer to TRANSAXLE for shim selection procedure. |
| Input shaft thrust washer thickness | Refer to INPUT SHAFT for thrust washer thickness chart. |
| Input shaft snap ring thickness | Refer to INPUT SHAFT for snap ring thickness chart. |
| 4th gear adjustment shim thickness | Refer to MAINSHAFT for 4th gear adjustment shim thickness chart. |
| 5th gear snap ring thickness | Refer to MAINSHAFT for 5th gear snap ring thickness chart. |
| Mainshaft C-ring thickness | Refer to MAINSHAFT for C-ring thickness chart. |
| Differential | |
| Preload | 0.15 - 0.21 mm (0.0059 - 0.0083 in) |
| Adjustment shim thickness | Refer to TRANSAXLE for adjustment shim selection procedure. |
| Side gear and pinion gear backlash | 0.02 - 0.08 mm (0.0008 - 0.0031 in) |
| Lubricants and sealants | |
| SAE 75W-90 Gear Oil F32Z-19C547-MA | MAZDA (MES) 115-A WSS-M2C203-A1 |
| Silicone Gasket and Sealant TA-30 | WSE-M4G323-A4 |
| Premium Long-Life Grease XG-l-C | ESA-M1C75-B |