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Home >> Ford >> 2005 >> Escape Base, 2.3 Z, FWD, Automatic >> Repair and Diagnosis >> Transmission >> Automatic Trans >> Automatic Transmission - Cd4E >> In-Vehicle Repair >> Main Control Valve Body >> Installation

Main Control Valve Body: Installation

  1. Install the manual control lever in the main control valve body.
    Fig 1: Installing Manual Control Lever In Main Control Valve Body
    G03900655Courtesy of FORD MOTOR CO.
    2. NOTE: Inspect the solenoid valve body harness connector O-ring seal for damage. If damaged, install a new O-ring seal, before installing the connector into the case.
    Fig 2: Installing Solenoid Valve Body Electrical Connector
    G03900653Courtesy of FORD MOTOR CO.
  2. Depress the retaining tabs and push the solenoid valve body electrical connector up through the transaxle case.
  3. Position the main control valve body in place while connecting the manual valve link.
    Fig 3: Positioning Main Control Valve Body
    G03900652Courtesy of FORD MOTOR CO.
  4. Install the main control valve body assembly. Tighten the bolts in the sequence indicated.
    • Tighten to 10 Nm (89 lb-in).
      Fig 4: Identifying Bolts Tightening Sequence
      G03900651Courtesy of FORD MOTOR CO.
    5. NOTE: The main control cover gasket is a reusable type. Inspect the gasket for damage. Install a new gasket as necessary.
    Fig 5: Installing Main Control Cover Gasket
    G03900633Courtesy of FORD MOTOR CO.
  5. Install the main control cover gasket.
    6. NOTE: Install the cooler bypass valve studs in locations 3 and 11.
  6. Install the main control cover. Tighten the bolts and studs in the indicated sequence.
    • Tighten to 13 Nm (10 lb-ft).
      Fig 6: Identifying Bolts Tightening Sequence
      G03900635Courtesy of FORD MOTOR CO.
  7. Position the transmission fluid cooler tube in place and install the bolt.
    • Tighten to 25 Nm (18 lb-ft).
      Fig 7: Installing Bolt
      G03900631Courtesy of FORD MOTOR CO.
  8. Install the lower radiator hose.
    Fig 8: Installing Lower Radiator Hose
    G03900630Courtesy of FORD MOTOR CO.
  9. Install the shift cable and bracket.
    • Tighten to 23 Nm (17 lb-ft).
      Fig 9: Installing Shift Cable And Bracket
      G03898399Courtesy of FORD MOTOR CO.
  10. Connect the shift cable end.
    Fig 10: Identifying Shift Cable End At Manual Lever
    G03897855Courtesy of FORD MOTOR CO.
  11. Connect the vent hose to the main control cover.
    Fig 11: Connecting Vent Hose To Main Control Cover
    G03900629Courtesy of FORD MOTOR CO.
  12. Connect the transaxle wiring harness electrical connector and the transmission range (TR) sensor electrical connector.
    Fig 12: Connecting Transaxle Wiring Harness Electrical Connector And Transmission Range (TR) Sensor Electrical Connector
    G03900643Courtesy of FORD MOTOR CO.
  13. Install the battery tray bracket.
    • Tighten to 10 Nm (89 lb-in).
      Fig 13: Installing Battery Tray Bracket
      G03900628Courtesy of FORD MOTOR CO.
  14. Connect the wiring harness to the battery tray bracket.
    Fig 14: Connecting Wiring Harness To Battery Tray Bracket
    G03900627Courtesy of FORD MOTOR CO.
  15. Install the battery tray. For additional information, refer to CHARGING SYSTEM - GENERAL INFORMATION .
  16. Fill the transaxle with clean automatic transmission fluid.
  17. Fill the engine coolant. For additional information, refer to ENGINE COOLING .
  18. Start the engine and run through all the gears and check fluid level.
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