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Home >> Ford >> 2005 >> Crown Victoria LX, 4.6 9 >> Repair and Diagnosis >> Engine Mechanical >> Mechanical >> Engine System >> Installation >> Engine >> Installation

Engine System: Installation: Engine: Installation

    WARNING: If equipped with fire suppression system, depower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  1. With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to JACKING AND LIFTING .
  2. Using the special tool, install the engine assembly in the vehicle.
    Fig 1: Installing Engine Assembly In Vehicle
    G03882125Courtesy of FORD MOTOR CO.
    3. NOTE: When vehicle is raised, verify that the torque converter is correctly seated.
    Fig 2: Removing Bolts And Stud
    G04002518Courtesy of FORD MOTOR CO.
  3. Install the four bolts and one stud.
  4. Attach the wiring harness to the retainers on the transmission.
  5. Connect the output shaft speed sensor, transmission range sensor and the turbine shaft speed sensor electrical connectors.
    Fig 3: Connecting Output Shaft Speed Sensor, Transmission Range Sensor And Turbine Shaft Speed Sensor Electrical Connectors
    G04002170Courtesy of FORD MOTOR CO.
  6. Connect the heated oxygen sensor (HO2S) and the solenoid body sensor electrical sensors.
    Fig 4: Connecting Heated Oxygen Sensor And Solenoid Body Sensor Electrical Sensors
    G04002169Courtesy of FORD MOTOR CO.
  7. Raise the transmission and install the transmission insulator.
  8. Install the insulator bolts.
    • Tighten to 80 Nm (59 lb-ft).
      Fig 5: Installing Insulator Bolts
      G04002523Courtesy of FORD MOTOR CO.
  9. Lower the transmission and install transmission insulator nuts.
    • Tighten to 80 Nm (59 lb-ft).
      Fig 6: Installing Transmission Insulator Nuts
      G04002522Courtesy of FORD MOTOR CO.
  10. Using the special tool, install the LH HO2S.
    Fig 7: Installing LH HO2S
    G04002716Courtesy of FORD MOTOR CO.
  11. Connect the LH HO2S electrical connector.
    Fig 8: Connecting LH HO2S Electrical Connector
    G04002164Courtesy of FORD MOTOR CO.
  12. Install the four torque converter nuts.
    • Rotate the crankshaft to access the nuts.
      Fig 9: Installing Torque Converter Nuts
      G03882133Courtesy of FORD MOTOR CO.
  13. Install the rubber access plug.
    Fig 10: Identifying Rubber Access Plug
    G04584454Courtesy of FORD MOTOR CO.
  14. Install the inspection cover and the bolts.
    Fig 11: Installing Inspection Cover Bolts
    G04002528Courtesy of FORD MOTOR CO.
  15. Install the starter motor and the bolts.
    Fig 12: Installing Starter Motor Bolts
    G04002529Courtesy of FORD MOTOR CO.
  16. Connect the starter electrical connections and install the nuts.
    • Install the solenoid terminal cover.
      Fig 13: Connecting Starter Electrical Connections
      G03882137Courtesy of FORD MOTOR CO.
  17. Position the exhaust, install the four nuts and remove the support.
    Fig 14: Installing Nuts And Removing Support
    G04002019Courtesy of FORD MOTOR CO.
  18. Install the power steering pump and the bolts.
    Fig 15: Installing Power Steering Pump Bolts
    G04001938Courtesy of FORD MOTOR CO.
  19. Install the A/C compressor and the bolts.
    Fig 16: Installing A/C Compressor Bolts
    G03881636Courtesy of FORD MOTOR CO.
  20. Connect the A/C compressor electrical connector.
    Fig 17: Connecting A/C Compressor Electrical Connector
    G04002016Courtesy of FORD MOTOR CO.
  21. Connect the engine wiring harness retainers to the A/C compressor.
    Fig 18: Connecting Engine Wiring Harness Retainers To A/C Compressor
    G04001891Courtesy of FORD MOTOR CO.
  22. Connect the crankshaft position (CKP) sensor electrical connector.
    Fig 19: Connecting Crankshaft Position Sensor Electrical Connector
    G04001888Courtesy of FORD MOTOR CO.
  23. Position the transmission oil cooler tubes and install the bolt.
    Fig 20: Installing Transmission Oil Cooler Tubes
    G04002537Courtesy of FORD MOTOR CO.
  24. Install the transmission cooler tube support bracket.
    Fig 21: Installing Transmission Cooler Tube Support Bracket
    G04002017Courtesy of FORD MOTOR CO.
  25. Install the power steering tube bracket.
    Fig 22: Installing Power Steering Tube Bracket
    G04002539Courtesy of FORD MOTOR CO.
  26. Connect the power steering pressure (PSP) switch electrical connector.
    Fig 23: Connecting Power Steering Pressure Switch Electrical Connector
    G04001889Courtesy of FORD MOTOR CO.
  27. Connect the power steering electrical connector.
    Fig 24: Connecting Power Steering Electrical Connector
    G04002152Courtesy of FORD MOTOR CO.
  28. Connect the electrical connector.
    Fig 25: Connecting Electrical Connector
    G04002153Courtesy of FORD MOTOR CO.
  29. Install the top bellhousing bolts.
    Fig 26: Installing Top Bellhousing Bolts
    G04002519Courtesy of FORD MOTOR CO.
  30. Install the cooling fan. For additional information, refer to ENGINE COOLING .
    31. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
    Fig 27: Connecting Lower Radiator Hose
    G04002150Courtesy of FORD MOTOR CO.
  31. Connect the lower radiator hose.
  32. Connect the upper radiator hose to the hose connection.
    Fig 28: Connecting Upper Radiator Hose To Hose Connection
    G03882152Courtesy of FORD MOTOR CO.
  33. Connect the engine bulkhead connectors.
    Fig 29: Connecting Engine Bulkhead Connectors
    G03881759Courtesy of FORD MOTOR CO.
  34. Position the ground strap and install the bolt.
    Fig 30: Installing Ground Strap
    G04002546Courtesy of FORD MOTOR CO.
    35. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.
    Fig 31: Connecting Heater Hoses
    G04002147Courtesy of FORD MOTOR CO.
  35. Connect the heater hoses.
  36. Connect the A/C low charge protection switch electrical connector.
    Fig 32: Connecting A/C Low Charge Protection Switch Electrical Connector
    G04002146Courtesy of FORD MOTOR CO.
  37. Connect the A/C electrical connector.
    Fig 33: Connecting A/C Electrical Connector
    G03882157Courtesy of FORD MOTOR CO.
  38. Install the ground strap.
    Fig 34: Installing Ground Strap
    G04001892Courtesy of FORD MOTOR CO.
  39. Connect the fuel tube spring lock coupling. For additional information, refer to FUEL SYSTEM-GENERAL INFORMATION .
  40. Connect the two hoses and the canister purge valve electrical connection.
    Fig 35: Connecting Hoses And Canister Purge Valve Electrical Connection
    G04001895Courtesy of FORD MOTOR CO.
  41. Connect the vacuum hose.
    Fig 36: Connecting Vacuum Hose
    G03882160Courtesy of FORD MOTOR CO.
  42. Install the air cleaner and outlet pipe. For additional information, refer to INTAKE AIR DISTRIBUTION AND FILTERING .
  43. Install the accessory drive belt. For additional information, refer to ACCESSORY DRIVE .
  44. Install the support bracket.
    Fig 37: Installing Support Bracket
    G04002555Courtesy of FORD MOTOR CO.
  45. Install the wiper mounting arm and pivot shaft. For additional information, refer to WIPERS AND WASHERS .
  46. Fill the crankcase with clean engine oil.
  47. Connect both battery cables. For additional information, refer to CHARGING SYSTEM - GENERAL INFORMATION .
  48. Fill and bleed the cooling system. For additional information, refer to ENGINE COOLING .
  49. Install the hood.
    50. WARNING: If equipped with fire suppression system, repower the system. For important safety warnings and procedures, refer to FIRE SUPPRESSION SYSTEM .
  50. If equipped with fire suppression system, repower the system.
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