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Forward Clutch Cylinder: Disassembly

  1. Remove the No. 6 forward clutch thrust washer.
    Fig 1: Removing No. 6 Forward Clutch Thrust Washer
    G01361896Courtesy of FORD MOTOR CO.
    2. CAUTION: Pry evenly and do not locate screwdriver ends on or near forward clutch check ball to prevent component damage.
    Fig 2: Removing Forward Clutch Assembly
    G01361897Courtesy of FORD MOTOR CO.
  2. Remove the forward clutch assembly.
    3. NOTE: The quantity of the forward clutch are model dependent. The 3.0L 2V has 3 forward clutch plates and the 3.0L 4V has 4 forward clutch plates.
  3. Remove the forward clutch plates.
    1. Remove the retaining ring.
    2. Remove the pressure plate.
    3. Remove the clutch packs.
      Fig 3: Removing Clutch Packs
      G01361898Courtesy of FORD MOTOR CO.
  4. Using the special tool, disassemble the forward clutch cylinder.
    Fig 4: Disassembling Forward Clutch Cylinder
    G01361899Courtesy of FORD MOTOR CO.
  5. Clean and reseal the forward clutch.
    1. Remove the clutch return spring.
    2. Remove the clutch piston and seal assembly.
    3. Remove the inner piston seal.
      Fig 5: Removing Inner Piston Seal
      G01361900Courtesy of FORD MOTOR CO.
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