Steering Gear: Assembly

If a new steering gear is being installed, mount the steering gear in the special tool.

CAUTION: Hold the steering gear rack with an adjustable wrench when installing the tie-rod to absorb the rotational force. Damage to the steering gear can occur.

Fig 1: Installing Tie-Rods

Courtesy of FORD MOTOR CO.

Install the tie-rods.

NOTE: Inspect the bellows. Install new bellows if torn or cracked.

Fig 2: Installing Bellows If Torn Or Cracked

Courtesy of FORD MOTOR CO.

Position a new inner clamp on the bellows.

NOTE: To prevent the tie-rod bellows from twisting during toe adjustment, apply long-life grease to the groove in the front wheel spindle tie-rods and uniformly to the inner diameter of the tie-rod bellows.

Fig 3: Positioning Both Bellows And Air Tube On Steering Gear

Courtesy of FORD MOTOR CO.

Position both bellows and the air tube on the steering gear. Make sure the air tube is correctly inserted into the bellows.
Using the special tool, tighten the bellows inner clamp.

Fig 4: Tightening Bellows Inner Clamp
Courtesy of FORD MOTOR CO.
Install the bellows outer clamp and the nut.

Fig 5: Installing Bellows Outer Clamp And Nut
Courtesy of FORD MOTOR CO.
Install the power steering hose bracket and the bolts.

Fig 6: Installing Power Steering Hose Bracket And Bolts
Courtesy of FORD MOTOR CO.
Remove the steering gear from the special tools.
Install the bolts using a plastic or rubber mallet.

Fig 7: Installing Bolts Using Plastic Or Rubber Mallet
Courtesy of FORD MOTOR CO.