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Home >> Ford >> 2004 >> Taurus LX, 3.0 2 >> Repair and Diagnosis >> Heating, Ventilation & A/C (HVAC) >> HVAC Control Systems >> HVAC Control System - General Information >> General Procedures >> Spring Lock Coupling >> Cleaning

Spring Lock Coupling: Cleaning

  1. Fabricate a cleaning tool from a 1/8 inch diameter brazing rod.
    Fig 1: Fabricating Cleaning Tool From A 1/8 Inch Diameter Brazing Rod
    G01369129Courtesy of FORD MOTOR CO.
  2. Cut an abrasive pad from maroon colored 3M Scotch Brite® with the dimensions corresponding to the coupling size.
    Fig 2: Coupling And Pad Size Specification Chart
    G01369130Courtesy of FORD MOTOR CO.
  3. Assemble the pad to the tool.
    Fig 3: Assembling Pad To Tool
    G01369131Courtesy of FORD MOTOR CO.
  4. Coat the abrasive pad with mineral oil.
  5. Roll the pad on the tool and install it in a variable speed drill motor.
  6. CAUTION: Maintain low speed drill rotation when inserting or removing the cleaning tool to prevent axial scratches which may cause future leaks.
    Fig 4: Cleaning Fitting
    G01369132Courtesy of FORD MOTOR CO.
  7. Polish for one minute at moderate speed (less than 1,500 RPM) or until the surface is clean and free of scratches or foreign material.
  8. Clean the fitting with a lint-free cloth.
  9. Inspect the surface for grooves or scratches. If grooves and scratches are still present, install a new component.
  10. Clean the O-ring seal grooves with a 300 mm (12 inch) length of natural fiber string.
    • Loop the string around the grooves and pull the string back and forth.
      Fig 5: Looping String Around Grooves And Pulling String Back And Forth
      G01369133Courtesy of FORD MOTOR CO.
  11. Remove any foreign material from the grooves with a lint-free cloth.