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Home >> Ford >> 2004 >> Freestar SES >> Repair and Diagnosis >> Transmission >> Automatic Transmission >> Disassembly And Assembly Of Subassemblies >> Low-Intermediate Clutch Cylinder >> Disassembly

Low-Intermediate Clutch Cylinder: Disassembly

  1. Remove the No. 15 rear sun gear thrust bearing and race.
    Fig 1: Removing No. 15 Rear Sun Gear Thrust Bearing And Race
    G03244949Courtesy of FORD MOTOR CO.
  2. Remove the No. 15 low-intermediate clutch retainer washer.
    Fig 2: Removing No. 15 Low-Intermediate Clutch Retainer Washer
    G03244950Courtesy of FORD MOTOR CO.
  3. CAUTION: Do not fully compress the clutch spring retainer.
    Fig 3: Removing Snap Ring
    G03244951Courtesy of FORD MOTOR CO.
  4. Using the special tool, remove the snap ring.
  5. Remove the low-intermediate clutch support and spring assembly.
    Fig 4: Removing Low-Intermediate Clutch Support And Spring Assembly
    G03244952Courtesy of FORD MOTOR CO.
  6. Remove the No. 16 final drive gear thrust washer.
    Fig 5: Removing No. 16 Final Drive Gear Thrust Washer
    G03244953Courtesy of FORD MOTOR CO.
  7. WARNING: To prevent injury, wear eye protection when using pressurized air.
    NOTE: The seal is part of the piston and is serviced as an assembly.
    Fig 6: Removing Piston And Seal Assembly Using An Air Nozzle
    G03244954Courtesy of FORD MOTOR CO.
  8. Using an air nozzle, apply 276 kpa (40 psi) of regulated air to the low intermediate apply port to remove the piston and seal assembly.
  9. CAUTION: Use care not to damage any machined surfaces.
    Fig 7: Removing Rear Lube Oil Transfer Tube Seal
    G03244955Courtesy of FORD MOTOR CO.
  10. Using the special tools, remove the rear lube oil transfer tube seal.
  11. NOTE: If the bushing is worn or the fluid passage is blocked a new rear planet support should be installed.
  12. Repair as required.
Fig 8: Inspecting Rear Planet Bushing
G03244956Courtesy of FORD MOTOR CO.