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Engine Front Cover, Timing Gears, Chain and Tensioners: Notes

Special Tool(s) 

Fig 1: Identifying Special Tool(s)
G03243849Courtesy of FORD MOTOR CO.
MATERIAL SPECIFICATION

Item Specification
Super Premium SAE 5W-20 XO-5W20-QSP or equivalent WSS-M2C153-H
Metal Surface Cleaner F4AZ-19A536-RA WSE-M5B392-A
Silicone Gasket and Sealant F7AZ-19554-EA WSE-M4G323-A4
CAUTION: During engine repair procedures, cleanliness is extremely important. Any foreign material, including any material created while cleaning gasket surfaces, that enters the oil passages, coolant passages or the oil pan can cause engine failure.
  1. With the vehicle in neutral, position it on a hoist. For additional information, refer to JACKING & LIFTING .
  2. Remove the generator. For additional information, refer to GENERATOR .
  3. Remove the crankshaft position (CKP) sensor. For additional information, refer to CRANKSHAFT POSITION (CKP) SENSOR .
  4. Remove the coolant pump. For additional information, refer to WATER PUMP .
  5. Remove the camshaft synchronizer. For additional information, refer to CAMSHAFT POSITION (CMP) SENSOR .
  6. Remove the parts in the order indicated in the following illustrations.

    To remove individual parts, only carry out the listed steps: 

    Part Steps
    Engine front cover 1-16
    Timing chain and gears 1-21
    Timing chain tensioner 1-23
    Fig 2: Engine Front Cover, Timing Gears, Chain And Tensioners Removal Sequence (Items 1-9)
    G03243850Courtesy of FORD MOTOR CO.
    Fig 3: Engine Front Cover, Timing Gears, Chain And Tensioners Removal Sequence (Items 10-13)
    G03243851Courtesy of FORD MOTOR CO.
    Fig 4: Engine Front Cover, Timing Gears, Chain And Tensioners Removal Sequence (Items 14-23)
    G03243852Courtesy of FORD MOTOR CO.
  7. To install, reverse the removal procedure.
  8. Drain the engine oil and refill with clean engine oil.
    Fig 5: Identifying Engine Oil Drain Plug
    G03243853Courtesy of FORD MOTOR CO.