LEMON Manuals: Even more car manuals for everyone
Home >> Ford >> 2004 >> Freestar Base >> Repair and Diagnosis >> Body & Frame >> Frames, Subframes & Crossmembers >> Body System - Full Frame And Body Mounting -- FREESTAR >> Removal And Installation >> Subframe >> Removal and Installation

Removal and Installation

  1. If removing the subframe bushing or subframe damper assembly, raise and support the vehicle. For additional information, refer to JACKING & LIFTING .
  2. If removing the subframe, disconnect the battery. For additional information, refer to BATTERY & CHARGING SYSTEM .
  3. If removing the subframe, install the special tool.
    Fig 1: Removing Subframe
    G12744296Courtesy of FORD MOTOR CO.
  4. If removing the subframe, install the special tool.
    Fig 2: Installing Special Tool
    G12744297Courtesy of FORD MOTOR CO.
  5. If removing the subframe, remove the front wheel and tire assemblies. For additional information, refer to SUSPENSION SYSTEM .
  6. If removing the subframe, remove the dual converter Y-pipe. For additional information, refer to EXHAUST SYSTEM .
  7. Remove the parts in the order indicated in the following illustration and table.

    To remove individual parts, only carry out the listed steps: 

    Part Steps
    Subframe 1-7, 9, 10
    Subframe bushing 7, 8, 10
    Subframe damper assembly 13-15
    Item Part Number Description
    l W709407-S426 Lower ball joint bolts (two required) Removal Note Installation Note
    2 N807144-S427 Lower ball joint nuts (two required)
    3 N807144-S427 Stabilizer link nuts (two required) Removal Note
    4 W705605-S301 Engine mount nuts {two required)
    5 W705605-S301 Transmission mount nut
    6 W520215 Steering gear nuts (two required)
    7 W709528-S439 Subframe mount bolts and washer assembly {four required) Removal Note
    8 5N355 Subframe bushing kit Removal Note Installation Note
    9 5N354 Front subframe kit Removal Note
    10 5C148 Body mount (four required)
    11 W709453-S300 Pin-type retainer {two required)
    12 1SA262 Splash shield
    13 N801921-S301 Subframe damper bolts {two required)
    14 W705047-S426 Subframe damper nut
    15 3C156 Subframe damper assembly
    Fig 3: Subframe Damper Assembly Components With Torque Specification
    G12744298Courtesy of FORD MOTOR CO.
  8. To install, reverse the removal procedure.

Item 1: Lower Ball Joint Bolts Removal Note 

  1. Make sure to hold the bolt when removing the nut.

Item 3: Stabilizer Link Nuts Removal Note 

  1. Rotate the stabilizer bar as the subframe is lowered to clear the steering gear.

Item 7: Subframe Mount Bolts and Washer Assembly Removal Note 

  1. Support the subframe with a suitable support.

Item 8: Subframe Bushing Kit Removal Note 

  1. Press the front subframe bushing from the subframe.
  2. If required to repair the subframe, the subframe bushings may be removed and reinstalled.

Item 9: Front Subframe Kit Removal Note 

  1. Release the front and rear O2 sensor connector locators from the frame.
  2. Position the power steering cooler line aside.
    1. Remove the two bolts.
    2. Release the power steering cooler line locator.
      Fig 4: Power Steering Cooler Line Bolts With Torque Specification
      G12744299Courtesy of FORD MOTOR CO.
    3. Lower the subframe 101.6 mm (4 in) to disconnect the lower ball joint from the steering knuckle.
    4. If a new subframe is being installed, transfer components to the new subframe.

    Item 8: Subframe Bushing Kit Installation Note 

    1. Apply general purpose grease to both sides of the new subframe bushing before installation.
    2. Make sure that the subframe bushing split line is facing forward before installation.
    3. Press the front subframe bushing into the subframe.

    Item 1: Lower Ball Joint Bolts Installation Note 

    1. Make sure to hold the bolt when installing the nut.