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Oil Pump: Installation

    CAUTION: Do not use abrasive grinding discs to remove gasket material. Use only a plastic scraper. Do not scratch or gouge aluminum sealing surfaces. Leakage can occur.
  1. Clean and inspect the mounting faces of both the oil pump and the cylinder block. Both surfaces must be flat and clean.
    2. NOTE: The clearance between the lower cylinder block sealing surface on the oil pump and the cylinder block must be between 0.3-0.8 mm (0.012-0.031 inch).
    Fig 1: Installing Oil Pump Bolts
    G02738853Courtesy of FORD MOTOR CO.
  2. Install a new oil pump gasket, the oil pump and the bolts. Tighten the bolts in two stages:
    • Stage 1: Tighten the bolts to 6 Nm (53 lb-in).
    • Stage 2: Tighten an additional 45 degrees.
  3. Install a new crankcase front seal.
    4. CAUTION: The cylinder block cradle must be installed and the bolts tightened within four minutes of sealant application or leakage can occur.
  4. Apply a 3 mm (0.1 inch) bead of silicone gasket and sealant in four places where the oil seal retainers meet the cylinder block.
    5. NOTE: Align the lower crankcase so the cylinder block and the lower crankcase are flush.
    Fig 2: Lower Crankcase Bolts Installation Sequence & Torque Specification
    G02738854Courtesy of FORD MOTOR CO.
  5. Install a new gasket, the lower crankcase and the bolts.
  6. Install the lower crankcase-to-transmission bolts.
    Fig 3: Lower Crankcase-To-Transmission Bolts Torque Specification
    G02738855Courtesy of FORD MOTOR CO.
  7. Install the lower A/C bracket bolts.
    Fig 4: Lower A/C Bracket Bolts Torque Specification
    G02738856Courtesy of FORD MOTOR CO.
  8. Position the A/C compressor and install the bolts.
    Fig 5: A/C Compressor Bolts Torque Specification
    G02738857Courtesy of FORD MOTOR CO.
  9. Install the coolant tube bracket bolt.
    Fig 6: Coolant Tube Bracket Bolt Torque Specification
    G02738858Courtesy of FORD MOTOR CO.
  10. Install the accessory drive belt tensioner and the bolts.
    Fig 7: Accessory Drive Belt Tensioner Bolts Torque Specification
    G02738859Courtesy of FORD MOTOR CO.
  11. Install the crankshaft sprocket and the timing guide.
    Fig 8: Installing Crankshaft Sprocket And Timing Guide
    G02738860Courtesy of FORD MOTOR CO.
  12. Install the oil pump screen cover and tube. For additional information, refer to OIL PUMP SCREEN AND PICKUP TUBE .
  13. Install the timing belt. For additional information, refer to TIMING BELT .
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